首页|基于IMCT理论的CaO-SiO2-MgO-Al2O3-FeO-P2O5-TiO2渣系脱磷热力学模型

基于IMCT理论的CaO-SiO2-MgO-Al2O3-FeO-P2O5-TiO2渣系脱磷热力学模型

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基于离子分子共存理论(IMCT)建立了 CaO-SiO2-MgO-Al2O3-FeO-P2O5-TiO2七元熔渣磷分配比(Lp)模型,该模型已在多个熔渣体系中被验证,具有较为精确的预测磷富集行为的能力,进一步分析了各组元成分对活度及Lp的影响,通过该模型总结了冶炼钒钛磁铁矿的合理熔渣成分.结果表明:在1 000~1 600 ℃范围内,随着温度的升高,FeO、MgO与CaO活度上升,SiO2与Al2O3的活度随之减小,对TiO2无明显影响.随着碱度由0.92升高至1.32,CaO、MgO的活度明显上升,SiO2和Al2O3的活度明显下降,FeO的活度逐渐增加,TiO2的活度基本保持不变.随着渣中CaO质量分数增加,Al2O3、SiO2的活度随之减少,CaO、MgO、FeO的活度随之增大.随着渣中SiO2质量分数增加,渣中碱性氧化物CaO、MgO、FeO的活度随之减少,渣中酸性氧化物SiO2、Al2O3、SiO2的活度随之增加.渣系中MgO质量分数由4%增加到14.5%后,各组元活度的变化规律与CaO基本相同,但影响程度弱于CaO.渣系中Al2O3、FeO和TiO2质量分数增加后,仅使得自身活度显著增加,对其它组元的活度影响程度相对较小;随着碱度和FeO质量分数的增加,Lp逐渐增加;随着MgO质量分数的增加,Lp先降低后增加;随Al2O3、TiO2质量分数的增加,Lp逐渐降低;TiO2质量分数在10%左右时,选取熔渣组分为CaO(35.5%)-SiO2(26%)-MgO(10.2%)-Al2O3(12.5%)-FeO(5%)-TiO2,铁水中[P]可控制在 0.01%以下.
Thermodynamic model of dephosphorization of CaO-SiO2-MgO-Al2O3-FeO-P2O5-TiO2 slag system based on IMCT theory
Based on the theory of ionic-molecular coexistence(IMCT),a seven-component slag phos-phorus distribution ratio(Lp)model for CaO-SiO2-MgO-Al2O3-FeO-P2O5-TiO2 was established.This model has been validated in multiple slag systems and has the ability to accurately predict the enrich-ment behavior of phosphorus.The influence of each component on activity and Lp was further analyzed,and the reasonable slag composition for smelting vanadium-titanium magnetite was summarized through this model.The results show that within the temperature range of 1 000 to 1 600 ℃,as the tem-perature increases,the activities of FeO,MgO and CaO increase,while those of SiO2 and A12O3 de-crease,with no significant effect on TiO2.As the basicity increases from 0.92 to 1.32,the activities of CaO and MgO significantly increase,while those of SiO2 and Al2O3 decrease significantly,with a gradu-al increase in the activity of FeO and a nearly constant activity of TiO2.As the mass fraction of CaO in the slag increases,the activities of Al2O3 and SiO2 decrease,while those of CaO,MgO and FeO in-crease.As the mass fraction of SiO2 in the slag increases,the activities of basic oxides CaO,MgO and FeO decrease,while those of acidic oxides SiO2,Al2O3 and TiO2 increase.After increasing the mass fraction of MgO in the slag from 4%to 14.5%,the variation law of each component activity is basically the same as that of CaO,but the influence is weaker than that of CaO.After increasing the mass frac-tion of Al2O3,FeO and TiO2 in the slag,only their own activities significantly increase,with relatively small effects on the activities of other components.As the basicity and FeO mass fraction increase,LP gradually increases.As the MgO mass fraction increases,Lp first decreases and then increases.As the Al2O3 and TiO2 mass fractions increase,Lp gradually decreases.When the TiO2 mass fraction is around 10%,the slag composition of CaO(35.5%)-SiO2(26%)-MgO(10.2%)-Al2O3(12.5%)-FeO(5%)-TiO2 is selected,and the[P]in the molten iron can be controlled below 0.01%.

vanadium titanium magnetiteHIsmelt processslagphosphorus ratiothermodynamic modelion and molecule coexistence theory

刘然、刘晏廷、高艳甲、兰臣臣、闫光石、吕庆

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华北理工大学冶金与能源学院,河北唐山 063000

承德钢铁集团有限公司,河北承德 067102

钒钛磁铁矿 HIsmelt工艺 熔渣 磷分配比 热力学模型 离子分子共存理论

国家自然科学基金项目承德市科技计划项目华北理工大学研究生创新项目

52204344202205B0602023B05

2024

钢铁钒钛
攀钢集团攀枝花钢铁研究院有限公司

钢铁钒钛

CSTPCD北大核心
影响因子:0.395
ISSN:1004-7638
年,卷(期):2024.45(4)