首页|φ140mm耐磨钢球应力与疲劳损伤原因分析

φ140mm耐磨钢球应力与疲劳损伤原因分析

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为了分析8MnSiCr钢φ140 mm耐磨钢球的线切割起皮和早期疲劳损伤的原因,对钢球的化学成分、宏观和显微组织进行了观察和分析.结果表明:钢球中的残余应力未完全消除,球表面拉应力最大;当偏析造成马氏体转变不均匀时,线切割的再热影响以及热应力和组织应力的释放,在应力较大的缺陷处形成裂纹源并快速扩展,产生起皮和早期疲劳损伤.提高钢球的韧性、减少钢球的缺陷和偏析等可降低残余应力,改善疲劳损伤.
Cause analysis of stress and fatigue damage of φ140 mm wearable steel ball
To analyze the causes of peeling under wire-cutting and early fatigue damage of 8MnSiCr steel φ140 mm wearable steel ball,the chemical composition,macro and micro structures of the ball were observed and analyzed.The results showed that the residual stress in the ball was not eliminated completely,the tensile stress of the ball surface was maximum.When the segregation caused martensitic transformation unsynchronized,the reheating impact of wire-cutting and the releases of thermal stress and structure stress led to the formation of the crack source in the defect site of larger stress.The crack expanded rapidly,then the peeling and early fatigue damage took place.By improving toughness of the balls,reducing defects and segregation,the residual stress could be reduced and the fatigue damage could be improved.

wearable steel ballpeelingresidual stressfatigue damage

陈洁、闫涛、边勇俊、赵文焕

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国家钢铁产品质量监督检验中心(唐山),河北唐山063000

唐山市产品质量监督检验所,河北唐山063000

耐磨钢球 起皮 残余应力 疲劳损伤

2017

钢铁研究
武汉钢铁(集团)公司

钢铁研究

CSTPCD
影响因子:0.314
ISSN:1001-1447
年,卷(期):2017.45(1)
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