首页|20CrNi3液压凿岩机钎尾断裂失效分析

20CrNi3液压凿岩机钎尾断裂失效分析

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液压凿岩机用20CrNi3钎尾在凿岩300 m后发生断裂.通过化学成分分析、断口形貌与金相组织观察和力学性能测试,对20CrNi3钎尾断裂原因进行分析.结果表明,钎尾的化学成分、冲击性能、硬度和硬化层厚度均满足技术要求.钎尾断口为宏观脆性疲劳断口,断裂的主要原因是零件渗碳后淬火温度过高,导致渗碳层中残余奥氏体含量较高,加工和使用过程中进一步发生马氏体转变,存在较大的残余应力和相变不稳定性.20CrNi3钎尾抗疲劳性能降低,在使用过程中出现疲劳断裂.通过降低淬火温度或增加深冷处理,减少渗碳层残余奥氏体含量,有利于改善20CrNi3钎尾抗疲劳性能;另外,为保证产品质量,可以编制20CrNi3钎尾显微组织验收标准.
Fracture Analysis of 20CrNi3 Shank Adapter for Hydraulic Rock Drill
The 20CrNi3 shank adapter for hydraulic rock drill was fractured after drilling for 300 meters.The fracture causes of 20CrNi3 shank adapter were analyzed through chemical composition analysis,frac-ture morphology and microstructure observation,mechanical properties testing.The results showed that the composition,impact performance,hardness and hardened layer thickness of the 20CrNi3 shank adapter all met the technical requirements.The fracture surface of the shank adapter was macroscopic brittle fatigue fracture,and the main reason for the facture was that the quenching temperature of the carburized part was too high,resulting in the high residual austenite content in the carburized layer.During processing and use,further martensitic transformation occured,resulting in significant residual stress and phase transfor-mation instability.The fatigue resistance of the 20CrNi3 shank adapter was reduced,and fatigue fracture occured during use.By reducing the quenching temperature or adding cryogenic treatment could reduce the residual austenite content in the carburized layer,which was beneficial for improving the fatigue resistance of the 20CrNi3 shank adapter.An acceptance standard for the microstructure of 20CrNi3 shank adapter could be formulated to ensure product quality.

hydraulic rock drillshank adapterfailure analysiscarburizationresidual austenite

郭建飞、陈保磊、周忠尚、赵艳、康学勤

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徐州徐工基础工程机械有限公司,江苏徐州 221004

中国矿业大学材料与物理学院,江苏徐州 221116

液压凿岩机 钎尾 失效分析 渗碳 残余奥氏体

2024

热处理技术与装备
江西省科学院应用物理研究所 中国热处理行业协会

热处理技术与装备

影响因子:0.3
ISSN:1673-4971
年,卷(期):2024.45(3)