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铆钉高度对胶铆复合连接接头性能的影响

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以1 mm厚的DC04钢板与2 mm厚的5052铝合金板为铆接对象,在两板之间添加厚度为0。1 mm、0。2 mm、0。3 mm的结构胶,并分别用4 mm、5 mm和6 mm高的铆钉制备自冲铆接接头。通过拉伸剪切试验分析失效形式、观察不同接头的截面成形,并通过电化学腐蚀试验研究添加结构胶对接头的耐蚀性影响。结果表明:铆钉高度一定时,胶厚为0。1 mm的接头拉剪强度最大,胶厚的增加会减小接头的内锁值。不同高度的铆钉会造成接头不同的失效形式,4 mm高的铆钉接头的主要失效形式为胶层失效后上下板分离;5 mm高的铆钉接头失效形式是铆钉脱离下板失效;6 mm高的铆钉失效形式为上板撕裂,铆钉脱离上板失效。添加结构胶可以提高接头的耐蚀性,且随着胶厚的增加,耐蚀性也随之增加。
Effect of Rivet Height on Performance of Adhesive-rivet Composite Joints
The DC04 steel plate with thickness of 1 mm and the 5052 aluminum alloy plate with thick-ness of 2 mm were taken as the riveting objects,and the structural adhesive with thicknesses of 0.1 mm,0.2 mm,0.3 mm was added between the two plates.The self-pierce riveting joints were prepared with rivets of 4 mm,5 mm,6 mm height,respectively.The failure forms were analyzed by tensile shear test,and the cross-sectional shape of different joints was observed.The effect of adding structural adhesive on the corrosion resistance of the joints was studied by electrochemical corrosion test.The experimental results show that when the rivet height is certain,the tensile shear strength of the joint with an adhesive thickness of 0.1 mm is the largest,and the increase in the adhesive thickness decreases the internal locking value of the joint.Different heights of rivets will cause different failure forms of joints,and the main failure form of 4 mm high rivet joints is the separation of the upper and lower plates after the fail-ure of the adhesive layer;5 mm high rivet joints fail in the form of rivets out of the lower plate;6 mm high rivet joints fail in the form of tearing of the upper plate and the rivets out of the upper plate failure.Adding structural adhesive can improve the corrosion resistance of the joint,and with the increase in ad-hesive thickness,corrosion resistance also increases.

self-pierce rivetingadhesive-rivet compoundrivet heightadhesive layer thickness

谢昊东、张红霞、李兵、张鹏、覃宇

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湖北汽车工业学院 材料科学与工程学院,湖北 十堰 442002

自冲铆接 胶铆复合 铆钉高度 胶层厚度

湖北省重点研发计划项目湖北省重点研发计划项目

2022AAA0012021BAB019

2024

湖北汽车工业学院学报
湖北汽车工业学院

湖北汽车工业学院学报

影响因子:0.304
ISSN:1008-5483
年,卷(期):2024.38(1)
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