首页|基于超声导波的氟化工高温管道壁厚检测技术

基于超声导波的氟化工高温管道壁厚检测技术

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基于超声导波无损检测技术,开发了一套应用于氟化工装置高温管道的壁厚检测装备,结合无线传输技术能够实现对高温管道腐蚀状况的长期在线监测,进而降低因腐蚀问题造成的泄漏、破裂等事故的发生频率.采用矩形波导杆作为温度缓冲结构,在超声换能器和高温管道之间实现自然降温,同时还能作为传递非频散水平剪切波的媒介.利用COMSOL Multiphysics多物理场仿真软件对波导杆和高温试件进行热仿真分析和超声波场模拟,对波导杆进行结构优化,并在波导杆上激励和接收了非频散水平剪切波.对常温和高温工况下的不锈钢板进行试验和仿真分析,研究了超声导波的传播特性与机理,测量了不同温度下的钢板厚度,揭示了温度对厚度测量的影响规律.
Thickness Detection Technology of High-temperature Fluorine Chemical Pipelines Based on Ultrasonic Guided Wave
Having the ultrasonic guided wave-based non-destructive testing technology adopted to develop a wall thickness testing equipment for high-temperature pipelines in fluorine chemical plants was implement-ed.Through combining with wireless transmission technology,long-term online monitoring of the corrosion was realized to reduce corrosion-incurred leakage,breakage and other accidents.In addition,having the rectangular waveguide rod used as a temperature buffer structure to achieve natural cooling between ultra-sonic transducer and high-temperature pipeline and used as a medium for transmitting non-dispersive hori-zontal shear waves.Through using COMSOL Multiphysics software to conduct thermal simulation analysis and ultrasonic field simulation on the waveguide and high-temperature specimens,the structure of the waveguide was optimized and the non-dispersive horizontal shear waves on the waveguide was excited and received.Experiments and simulation analysis were carried out on stainless steel plates under normal and high temperature conditions,including analyzing propagation characteristics and mechanism of ultrasonic guided,measuring thickness of steel plates at different temperatures,and revealing influence of the tem-perature on thickness measurement.

high-temperature pipelinewall thickness detectionwaveguide rodultrasonic guided wavesimulation analysis

李岩、罗茜、刘睿浩、云泽、张冀翔

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中国石油大学(北京)机械与储运工程学院

中国石油大学(北京)过程流体过滤与分离技术北京市重点实验室

高温管道 壁厚检测 波导杆 超声导波 仿真分析

国家自然科学基金

52076216

2024

化工机械
天华化工机械及自动化研究设计院有限公司

化工机械

CSTPCD
影响因子:0.325
ISSN:0254-6094
年,卷(期):2024.51(1)
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