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大温差对油气管道卡压式连接器O形圈密封性能的影响模拟

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研究大温差对油气管道卡压式连接器O形圈密封性能的影响.设计包含试验缸与传感器的O形圈密封性能试验台,利用试验台模拟试验环境,研究待测O形圈在大温差条件下的泄漏率、应力松弛和抗渗性.模拟结果显示:温度在-60~0℃时,O形圈泄漏率控制在0.009%以下;温度在30~120℃时,O形圈泄漏率最高可达0.039%,说明低温条件下O形圈泄漏风险低于高温条件下,即低温条件下的密封性能优于高温条件下.当温度为-60℃时,O形圈应力松弛速度较低;当温度提升至室温(18℃)再提升至120℃时,O形圈应力松弛速度呈现一定程度的提升,说明温度提升将导致O形圈最终应力下降,造成O形圈泄漏率提升,密封性能下降.温度在-60~0℃时,O形圈封装内部油质液体pH值不变;当温度达到120℃时,油质液体pH值显著下降,说明温度越高,O形圈抗渗性越差,密封性能越差.
Simulation of the Influence of Large Temperature Differences on the Sealing Performance of O-rings of the Oil and Gas Pipeline's Jam-on Connectors
The effect of large temperature differences on the sealing performance of jam-on connector's O-rings in the oil and gas pipeline was studied,including having a test bed designed for the O-ring sealing performance,test cylinder and the sensor so as to simulate test environment and investigate leakage rate,stress relaxation and impermeability of the O-rings to be tested with large temperature differences.The sim-ulation results show that,the O-ring's leakage rate is less than 0.009%when the temperature ranges from-60℃to 0℃.When the temperature stays between 30℃and 120℃,the O-ring's leakage rate can reach up to 0.039%,which indicates that leakage risk of the O-rings with low temperature is lower than that un-der high temperature,that is,the sealing performance at low temperature outperforms that under high tem-perature.As for the temperature of-60℃,the O-ring's stress relaxation speed becomes low.When the temperature rises to room temperature(18℃)and then reaches 120℃,the O-ring's stress relaxation speed increases to a certain extent,indicating that the increase in temperature will lead to a decrease in the final stress of the O-ring,which resulting in an increase in the O-ring's leakage rate and a decrease in the seal-ing performance.Regarding a temperature between-60℃and 0℃,the pH value of the oily liquid inside the O-ring package keeps unchanged.When the temperature reaches 120℃,the pH value of the oily liquid decreases significantly,which indicating that the higher temperature will result in both worse impermeabili-ty and sealing performance of the O-ring.

oil and gas pipelineO-ringlarge temperature differencesealing performanceleakage ratestress relaxation

王建峰、叶思莹

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江西省赣华安全科技有限公司

油气管道 O形圈 大温差 密封性能 泄漏率 应力松弛

2024

化工机械
天华化工机械及自动化研究设计院有限公司

化工机械

CSTPCD
影响因子:0.325
ISSN:0254-6094
年,卷(期):2024.51(6)