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光热装置熔盐罐接管焊缝结构疲劳寿命预测

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基于ASME BPVC.Ⅷ.2-2019 标准的等效结构应力方法,采用ABAQUS软件预测某槽式光热装置低温熔盐罐加热器套管的接管焊缝疲劳寿命.根据低温熔盐罐液位昼夜变化,采用雨流计数法确定6 种典型疲劳工况和载荷,建立加热器套管接管焊缝结构的数值分析模型,利用ABAQUS软件模拟最大载荷下接管焊缝的应力分布,采用FE-safe模块计算接管焊缝 6 种载荷的疲劳寿命,基于Miner线性损伤累积理论预测多工况耦合作用下的疲劳寿命.结果表明,焊趾处的应力可以通过应力评定,满足标准要求;最苛刻工况(工况 1)下焊趾疲劳寿命为 10 964 次,最先失效位置在焊趾右上(θ≈40°)位置;各工况耦合作用下接管焊缝的疲劳寿命为 64 年.
Prediction of Fatigue Life for the Take-over Weld Structure of the Molten Salt Tank in the Solar Thermal Device
Through having ASME BPVC.Ⅷ.2-2019 standard-based equivalent structural stress method adopted and ABAQUS software employed,the fatigue life of the take-over weld of the heater sleeve in a specific trough-type solar thermal device's low-temperature molten salt tank was predicted.Considering the liquid level's day-night variation in the low-temperature molten salt tank,six typical fatigue conditions and loads were determined though the rain flow counting method.In addition,a numerical analysis model for the structure of the heater sleeve's take-over weld was established and ABAQUS software was employed to simulate stress distribution there under the maximum load,including having FE-safe module utilized to cal-culate its fatigue life under six different loads and having the Miner linear damage accumulation theory based to predict the fatigue life under the coupling effect of multiple working conditions.The results show that the stress at the welding toe can be evaluated by stress evaluation and it meets the standard require-ments.The fatigue life of the toe is 10 964 times under the most demanding working condition(working condition 1),and the first failure position stays at the upper right position of the toe(θ≈40°).The take-over weld's fatigue life under the coupling action of each working condition is 64 years.

molten salt tanktake-over weldequivalent structural stressfatigue lifefinite element

李秀峰、俞兵、谢国山、宋利滨、李涌泉、胡海军

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中国特种设备检测研究院

国家市场监管技术创新中心(炼油与化工装备风险防控)

西安交通大学化学工程与技术学院

熔盐罐 接管焊缝 等效结构应力 疲劳寿命 有限元

2024

化工机械
天华化工机械及自动化研究设计院有限公司

化工机械

CSTPCD
影响因子:0.325
ISSN:0254-6094
年,卷(期):2024.51(6)