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大口径离轴抛物面零件超精密加工工装设计分析

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针对大口径离轴抛物面零件超精密加工技术难题,开展了基于误差分析及有限元仿真的抛物面零件加工工装设计分析,对影响抛物面面形精度的因素进行分离,并通过有限元分析软件对各影响因素进行分析计算,重点分析了重力、夹紧力、离心力等因素对面形精度的影响,在此基础上确定了面板零件的总体装卡定位方案,并通过采用基准转移的方法实现了16块不同尺寸的离轴抛物面面板的定位方式统一,实现了面板快速精确定位及高效加工.
Design and Analysis of Ultra Precision Machining Fixture for Large Aperture Off Axis Parabolic Part
Aiming at the technical problem of ultra-precision machining of the large off-axis parabolic surfaces,the design analysis of the parabolic surfaces machining tooling based on error analysis and finite element method simulation is performed,and the influencing factors affecting the figure accuracy of the parabolic surfaces is studied.Through the finite element analysis,the influence upon the figure accuracy from the work-piece gravity,the clamping and the centrifugal force is analyzed,and on this basis,the general clamping and positioning scheme of the face plates is determined.By the reference transfer method,the positioning of the 16 different off-axis parabolic panels is unified,and the efficient processing of the face plates is achieved.

off-axis surfaceultraprecision machiningwork fixturedesign analysisfinite element analysis

罗松保、李喆、王磊、张立斌、杨海涛

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航空工业北京航空精密机械研究所,北京 100076

离轴抛物面 超精密加工 工装 设计分析 有限元分析

军工稳定支持资助项目

2024

航空精密制造技术
北京航空精密机械研究所

航空精密制造技术

CSTPCD
影响因子:0.228
ISSN:1003-5451
年,卷(期):2024.60(3)
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