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红外探测器杜瓦组件的悬臂梁结构优化设计方法

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在大量级振动应用场景中,红外探测器杜瓦组件的悬臂梁结构容易遭到破坏.设计了一种非接触式螺旋弹簧支撑环结构.在杜瓦外壳与冷指之间,通过非接触的方式大幅减小传统加强方案所增加的杜瓦漏热,并将振动能量转换成弹性势能,降低大量级振动对冷头的应力影响.经过Ansys软件模拟分析和优化后,铂铱丝的最大变形量为1.7 mm,比常规结构下降了 57.5%;最大应力为307 MPa,下降了 52%.试验结果表明,优化后的平均漏热仅增加了 1%,同时具有显著提高的抗振性能.采用常规结构的组件在15 grms耐久随机振动后会出现铂铱丝断裂现象,而优化后的组件则能够承受15 grms耐久随机振动和17.6 grms短时大量级随机振动,并在17.6 grms随机振动过程中保持探测器焦温稳定,且其正常运行不受影响.
Optimization Design Method of Cantilever Beam Structure of Infrared Detector-Dewar Assembly
In high-level vibration application scenarios,the cantilever beam structure of the infrared detector-dewar assembly is easily damaged.A non-contact helical spring support ring structure is designed.Between the dewar shell and the cold finger,the dewar heat leakage increased by the traditional strengthening scheme is greatly reduced through a non-contact method,and the vibration energy is converted into elastic potential energy,thereby reducing the stress impact of high-level vibration on the cold head.After simulation analysis and optimization with Ansys software,the maximum deformation of the platinum-iridium wire is 1.7 mm,which is 57.5%lower than the conventional structure;the maximum stress decreases by 52%to 307 MPa.Experimental results show that the average heat leakage after optimization increased by only 1%,while having significantly improved vibration resistance.The assemblies with conventional structures would experience plat-inum-iridium wire breakage after enduring 15 grms durable random vibration,while the optimized assemblies can withstand 15 grms durable random vibration and 17.6 grms short-term high-level random vibration.The optimized assemblies keep the detector focal plane temperature stable during 17.6 grms random vibration with-out affecting their normal operation.

infrared detectordewarvibrationhelical spring support ringcantilever beam

张杨文、沈星、洪晓麦、程海玲、崔任鑫、江程鹏、曾卓、徐振华、李明畅、刘欣、黄立

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武汉高德红外股份有限公司,湖北武汉 430205

红外探测器 杜瓦 振动 螺旋弹簧支撑环 悬臂梁

2024

红外
中国科学院上海技术物理研究所

红外

影响因子:0.317
ISSN:1672-8785
年,卷(期):2024.45(12)