机床与液压2024,Vol.52Issue(2) :62-67.DOI:10.3969/j.issn.1001-3881.2024.02.009

液体辅助激光加工织构及表面摩擦特性研究

Study on Friction Characteristics of Textured Surface in Liquid Assisted Laser Processing

黄珂 杨发展 扈伟昊 林云龙 杨宇 刘朝伟
机床与液压2024,Vol.52Issue(2) :62-67.DOI:10.3969/j.issn.1001-3881.2024.02.009

液体辅助激光加工织构及表面摩擦特性研究

Study on Friction Characteristics of Textured Surface in Liquid Assisted Laser Processing

黄珂 1杨发展 1扈伟昊 1林云龙 1杨宇 1刘朝伟1
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作者信息

  • 1. 青岛理工大学机械与汽车工程学院,山东青岛 266000;工业流体节能与污染控制教育部重点实验室,山东青岛 266000
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摘要

为了缓解切削加工钛合金等难加工材料过程中存在的刀具磨损等问题,采用激光器分别在空气介质和液体辅助条件下在YG6硬质合金刀具表面加工直线沟槽织构,在UMT直线往复摩擦磨损试验机上测试了不同工艺加工所得织构刀具的摩擦及磨损性能,通过体视显微镜对磨损形貌进行表征分析,采用计算流体力学方法对试验进行模拟仿真,并结合流体动力学分析,探究织构刀具在润滑条件下的减摩机制.结果表明:激光加工工艺显著影响硬质合金刀具表面在切削液润滑条件下的摩擦磨损行为,液体辅助激光加工所得织构表面表现出较好的抗摩擦磨损性能,摩擦因数相对于无织构刀具表面降低了 78.2%,主要是由于在摩擦过程中刀具-工件接触区的油膜产生了较好的楔形效应,改善了摩擦过程中的润滑状态,提高了摩擦学性能.

Abstract

In order to alleviate the cutting-tool wear problems in the process of cutting difficult materials such as titanium alloy,the linear groove texture was machined on the surface of YG6 cemented carbide tool by laser under the air medium and liquid auxiliary conditions respectively.The friction and wear properties of textured tools processed by different processes were tested on the UMT linear reciprocating friction and wear tester.The wear morphology was characterized and analyzed by stereomicroscope.The test was simulated by computational fluid dynamics method,and combining with hydrodynamic analysis,the antifriction mechanism of textured cutting tools under lubrication condition was explored.The results show that the laser processing technology significantly affects the friction and wear behavior of the cemented carbide tool surface under the condition of cutting fluid lubrication;the textured surface obtained by liquid as-sisted laser processing shows good friction and wear resistance,and the friction coefficient decreases by 78.2%compared with the non textured tool surface,it is mainly because the oil film in the tool-workpiece contact area produces a good wedge effect during the friction process,which improves the lubrication state during the friction process,the tribological properties are improved.

关键词

表面织构/液体辅助激光加工/摩擦磨损/动压润滑

Key words

surface texture/liquid assisted laser processing/friction and wear/dynamic pressure lubrication

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基金项目

山东省自然科学基金(ZR2019MEE059)

出版年

2024
机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
参考文献量25
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