机床与液压2024,Vol.52Issue(2) :107-113.DOI:10.3969/j.issn.1001-3881.2024.02.016

基于灵敏度分析与响应面模型的机床主轴箱优化设计

Optimization Design of Headstock of Machine Tool Based on Sensitivity Analysis and Response Surface Model

乔雪涛 周世涛 闫存富 曹康 盛坤 张洪伟
机床与液压2024,Vol.52Issue(2) :107-113.DOI:10.3969/j.issn.1001-3881.2024.02.016

基于灵敏度分析与响应面模型的机床主轴箱优化设计

Optimization Design of Headstock of Machine Tool Based on Sensitivity Analysis and Response Surface Model

乔雪涛 1周世涛 1闫存富 1曹康 1盛坤 1张洪伟1
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作者信息

  • 1. 中原工学院机电学院,河南郑州 450007
  • 折叠

摘要

针对机床主轴箱结构优化设计中模型复杂及计算量大的问题,提出一种将灵敏度分析与响应面模型相结合的优化办法.以箱体壁厚和筋板尺寸为输入参数,主轴箱质量、最大变形、最大应力、1阶固有频率作为目标参数进行灵敏度分析,筛选出6个关键尺寸作为优化参数;采用最佳填充空间设计法和Kriging函数法构建主轴箱响应面模型,通过多目标遗传算法对响应面模型进行求解计算.最后对优化后的主轴箱进行有限元分析来验证求解的准确性,优化后的主轴箱质量减轻了 13.58%.

Abstract

Aiming at the problem of complex model and large calculation quantity in the optimization design of machine tool head-stock structure,an optimization method was proposed combining sensitivity analysis and response surface model.Taking headstock wall thickness and rib size as input parameters and headstock mass,maximum deformation,maximum stress and first order natural frequency as target parameters,six main variables were selected as optimization parameters by sensitivity analysis.The headstock response surface model was established by using optimal space-filling design and Kriging function,and multi-objective genetic algorithm was used to solve and calculate the response surface model.Finally,the finite element analysis of the improved headstock was carried out to verify the accuracy of the solution.The optimized headstock mass is reduced by 13.58%.

关键词

主轴箱/优化设计/灵敏度分析/响应面模型

Key words

headstock/optimize design/sensitivity analysis/response surface model

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基金项目

河南省科技攻关计划(202102210276)

河南省科技攻关计划(212102210318)

出版年

2024
机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
参考文献量17
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