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架空裸导线涂覆机器人作业关键因素分析及其参数优化

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为了提高电网带电作业的安全可靠性,针对架空裸导线不停电绝缘化处理问题,结合一种自动涂覆绝缘胶的机器人装置,通过分析该装置注胶系统的注胶桶收敛角、胶管内径、注胶工作参数对涂覆质量的影响,开展仿真研究,得到注胶系统压力场、速度场的分布规律。利用多目标遗传算法求解涂覆作业关键技术参数的优化问题,以较大的胶管出口压力、出胶速度与较优的胶体流动稳定性作为提高注胶系统涂覆质量的优化目标,得到涂覆机器人注胶系统的最优结构及工作参数组合。试验结果表明:以LGJ-120/20规格导线为例,注胶系统的注胶桶收敛角约为23°、注胶压力约为1。925×105 Pa和管径为12 mm时,可以达到较好的涂覆质量,满足电网带电作业安全可靠的要求。
Analysis of Key Factors of Overhead Bare Conductor Coating Robot Operation and Optimization of Its Parameters
In order to improve the safety and reliability of power grid's live operation,a robotic device,which automatically coated insulating glue,was proposed to achieve uninterrupted insulation of overhead bare conductors.By analyzing the effects of the convergence angle,inner diameter of the hose,and the working parameters of the glue injection on the coating quality of the robotic device's glue in-jection system,the simulation study was carried out;the distribution laws of the pressure field and speed field of the glue injection sys-tem were obtained.The multi-objective genetic algorithm was used to solve the optimization problem of the key technical parameters of the coating operation.The optimal structure and working parameter combination of the robotic device's injection system were obtained by taking the large hose outlet pressure,glue dispensing speed,and better colloid flow stability as the optimization goals to improve the coating quality of the glue injection system.Experimental results show that with LGJ-120/20 specification wire as an example,when the glue injection barrel convergence angle is about 23° and the glue injection pressure is about 1.925×105 Pa with a 12 mm pipe diameter,it can achieve better coating quality and meet the requirements of safe and reliable power grid live operation.

coating robotcoating qualityparameters optimizationorthogonal experimental designmulti-objective optimization

陈水胜、杨博、蔡志国、陈俊、王君

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湖北工业大学机械工程学院,湖北武汉 430068

武汉华仪智能设备有限公司,湖北武汉 430100

涂覆机器人 涂覆质量 参数优化 正交试验设计 多目标优化

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(5)
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