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重切龙门镗铣加工中心结构静动态特性分析

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为了在设计阶段精准评估重切龙门镗铣加工中心结构的动静态特性,建立加工中心整机结构有限元仿真模型,分析其静、动态特性.通过模态测试验证动态仿真模型的准确性和有效性,根据分析结果提出加工中心的结构优化建议.结果表明:由于滑枕的静刚度不足,导致加工中心Y方向的静刚度较低,在1 500 N切削力作用下,最大变形可达0.008 137 mm;加工中心的前6阶实测固有频率分别是41.87、55.69、88.06、103.45、129.68、159.41 Hz,前6阶固有频率的平均仿真计算误差为6.5%,立柱和滑枕位置在外部激振力作用下易发生较大的动态变形响应.
Analysis of Static and Dynamic Characteristics of the Structure of the Heavy Cutting Gantry Boring and Milling Machining Center
In order to accurately evaluate the dynamic and static characteristics of the structure of the heavy cutting gantry boring and milling machining center during the design phase,a finite element model was established for the entire structure of the machining center,and the static and dynamic characteristics as analyzed.The accuracy and effectiveness of the dynamic simulation model were veri-fied through modal testing,and suggestions for structural optimization of the machining center were proposed based on the analysis re-sults.The results show that the static stiffness in the Y direction of the machining center is low due to the insufficient static stiffness of the ram,under 1 500 N cutting force,the maximum deformation can reach 0.008 137 mm.The first six measured natural frequencies of the machining center are 41.87 Hz,55.69 Hz,88.06 Hz,103.45 Hz,129.68 Hz and 159.41 Hz,respectively.The average simulation cal-culation error of the first six natural frequencies is 6.5%.The positions of the columns and rams are prone to significant dynamic deform-ation response under external excitation forces.

heavy cutting gantry boring and milling machining centerfinite element analysisstatic and dynamic characteristicsmodal testing

张小雨、闫坤、孔绍天、陈晓满、高瀚君

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浙江日发精密机床有限公司,浙江绍兴 312500

北京航空航天大学机械工程及自动化学院,北京 100191

重切龙门镗铣加工中心 有限元分析 静动态特性 模态测试

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(12)
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