首页|基于机器视觉的刹车衬芯缺陷检测系统设计

基于机器视觉的刹车衬芯缺陷检测系统设计

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由于人工检测刹车衬芯缺陷存在效率低下、标准不一致等问题,开发一套基于机器视觉的刹车衬芯缺陷检测系统,实现衬芯法兰面的缺陷检测.设计光学方案获取衬芯法兰面图像,首先利用并行中值滤波对原图像去噪,然后使用改进的Otsu方法提取出法兰面区域,最后通过傅里叶变换与反傅里叶变换相结合的方法获取缺陷信息并进行判别.实验结果表明:该系统检测准确率为98.9%,漏检率为0,对于单个衬芯零件的平均检测时间为0.232 s.该系统测量精度高,运行速度快,可以有效地取代工业检测中的人工测量.
Design of Brake Lining Core Defect Detection System Based on Machine Vision
Due to inefficiencies and inconsistencies in manual inspection of brake lining core defects,a machine vision-based de-fect detection system was developed to detect defects on the flange surface of the brake lining core.An optical scheme was designed to capture images of the lining flange surface.Parallel median filtering was used to denoise the original image,followed by the introduction of a nonlinear grayscale exponential change to make the image histogram display distinct peaks and valleys.Then,the flange area of the brake lining core was extracted by using an improved Otsu method.Finally,defect information was identified and assessed through a combination of Fourier transform and inverse Fourier transform methods.Experimental results show that the system has a detection accu-racy of 98.9%and no missed detections,with an average detection time of 0.232 s per individual brake lining core part.This system of-fers high measurement precision and fast operation speeds,effectively replacing manual measurements in industrial inspections.

machine visionlining flange surfacedefect detection

金佳凯、沙玲、李晋鑫、范狄庆

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上海工程技术大学机械与汽车工程学院,上海 201620

机器视觉 衬芯法兰面 缺陷检测

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(12)
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