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某重型数控机床可靠性建模及评估研究

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与传统的机床相比,重型数控机床存在结构复杂、故障溯源困难、样本少、数据不足等缺点,因此对它进行可靠性研究比较困难.针对这一问题,分析某厂TH系列重型数控机床的故障数据,利用威布尔分布函数建立某重型数控机床的可靠性模型;为了获得更高的拟合精度,采用最小二乘线性回归分析法、极大似然估计法和灰色模型估计法3种方法来进行参数估计并选取最优值.通过K-S检验证明了以极大似然估计法所建立模型的威布尔分布拟合误差最小、精度最高;以极大似然估计出的模型作为可靠性评估模型,通过计算得到此系列重型数控机床的观测值与点估计值分别为298.155 0、298.675 9 h,二者基本相等,证明了模型的正确性.
Research on Reliability Modeling and Evaluation of a Heavy Numerical Control Machine Tool
Compared with conventional machine tools,heavy-duty CNC machine tools have the characteristics of complex struc-ture,difficulty in fault tracing,few samples,and insufficient data,which makes it difficult to conduct reliability research on them.Aiming at this problem,the fault data of a certain factory's TH series of heavy-duty CNC machine tools were analyzed,and the Weibull distribu-tion function was used to establish a reliability model of a certain heavy-duty CNC machine tool.In order to obtain higher fitting accura-cy,three methods including least squares linear regression analysis,maximum likelihood estimation and grey model estimation were used to estimate the parameters and select the optimal value.The Weibull distribution model developed by the maximum likelihood estimation method has the smallest fitting error and the highest accuracy,which is proved by the K-S test.Taking the model obtained by the maxi-mum likelihood estimation as the reliability evaluation model,through calculation,the observed value and the estimated value of the point for this series of heavy-duty CNC machine tools are 298.155 0 h and 298.675 9 h respectively,which are basically equal,proving the correctness of the model.

heavy-duty CNC machine toolsreliability modelingreliability evaluationK-S inspection

陈红霞、李宏悦、包斯日古楞、郭春成

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内蒙古工业大学机械工程学院,内蒙古呼和浩特 010051

内蒙古自治区先进制造技术重点实验室,内蒙古呼和浩特 010051

重型数控机床 可靠性建模 可靠性评估 K-S检验

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(12)
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