机床与液压2024,Vol.52Issue(13) :59-66.DOI:10.3969/j.issn.1001-3881.2024.13.009

内曲线液压马达柱塞表面处理研究

Research on Surface Treatment of Piston of Cam Lobe Hydraulic Motor

张红娟 崔雪石 应宏 李莹 李成志 尚小明
机床与液压2024,Vol.52Issue(13) :59-66.DOI:10.3969/j.issn.1001-3881.2024.13.009

内曲线液压马达柱塞表面处理研究

Research on Surface Treatment of Piston of Cam Lobe Hydraulic Motor

张红娟 1崔雪石 2应宏 1李莹 2李成志 1尚小明1
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作者信息

  • 1. 宁波斯达弗液压传动有限公司,浙江宁波 315800
  • 2. 燕山大学机械工程学院,河北秦皇岛 066004
  • 折叠

摘要

柱塞的摩擦磨损直接影响内曲线液压马达的启动转矩、工作效率和使用寿命.尽管采用表面处理技术处理可提高柱塞表面的耐磨抗磨性,但现有的涂层工艺存在磨损和易剥落问题.为了探究不同表面处理方式对柱塞耐摩抗磨性的影响,对比分析了 MoS2涂层、DLC涂层、QPQ盐浴复合处理3种表面处理技术,通过马达的装配测试,得到最适合内曲线液压马达柱塞表面强化的工艺流程,建立了内曲线液压马达柱塞的耐磨表面工艺流程.试验结果表明:经QPQ盐浴复合处理后的柱塞耐磨性最优,可将马达工作压力提升至25 MPa,有效改善了马达滚柱-柱塞副摩擦磨损的问题.

Abstract

The friction and wear of the piston directly affects the starting torque,working efficiency and service life of the inner curve hydraulic motor.The surface treatment technology can improve the wear resistance of the piston surface,but the existing coating process has the problems of wear and easy peeling.In order to explore the influence of different surface treatments on the friction and wear resistance of the piston,three surface treatment methods of MoS2 coating,DLC coating and QPQ salt bath composite treatment were compared and analyzed.Through the assembly test of the motor,the process flow that is most suitable for the surface strengthening of the internal curve hydraulic motor piston was obtained,and the wear-resistant surface strengthening process method of inner curve hydraulic motor piston was established.The test results show that the combined treatment with QPQ salt bath has the best wear resistance,and the working pressure of the motor can be increased to 25 MPa,which effectively improves the friction and wear problem of the motor roller and piston pair.

关键词

柱塞/表面强化/摩擦磨损/涂层

Key words

piston/surface strengthening/friction and wear/coating

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基金项目

国家重点研发计划项目(2021YFB3400503)

河北省高等学校科学技术研究项目(BJK2023043)

国家自然科学基金青年科学基金项目(52005429)

宁波市重点研发计划暨"揭榜挂帅"项目(2023Z046)

出版年

2024
机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
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