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基于机器视觉的齿轮参数测量评定系统设计

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针对传统的齿轮参数检测中测量不便、效率低和人机交互不强等问题,以LabVIEW为开发平台,利用虚拟仪器技术、图像处理技术和机器视觉技术,设计一种基于机器视觉的齿轮参数检测评定系统.系统具有齿轮图像采集、图像处理、系统标定、轴孔中心检测以及齿轮参数检测评定等功能,可测量评定齿轮齿顶圆、齿根圆、单个齿距偏差fpt及齿距总偏差Fp、公法线长度偏差等.采用0级标准量块对系统进行标定,并对设计的系统进行了测试和对比,通过将检测结果与齿轮的设计理论值进行对比评定系统的准确性.结果表明:该检测评定系统界面友好、易扩展、效率高、操作方便,并可对采集数据进行自动保存、回放和齿轮参数可视化评定.
Design of Gear Parameter Measurement and Evaluation System Based on Machine Vision
Aiming at the problems of inconvenient measurement,low efficiency and weak human-computer interaction in tradition-al gear parameter detection,a gear parameter detection and evaluation system based on machine vision was designed by using virtual in-strument technology,image processing technology and machine vision technology with LabVIEW as the development platform.The system has the functions,such as gear images collection,image processing,system calibration,shaft hole center detection and gear parameter detection and evaluation.lt can be used to measure and evaluate gear addendum circle,tooth root circle,single pitch deviationfpt,total pitch deviation Fpand common normal length deviation.The 0-level standard gauge block was used to calibrate the system,and the de-signed system was tested and compared.The test results were compared with the design theoretical values of the gear to evaluate the ac-curacy of the system.The results show that the detection and evaluation system has a friendly interface,easy expansion,high efficiency and convenient operation,and can automatically save and playback the collected data and visually evaluate the gear parameters.

gear parametersmachine visionimage processingvirtual instrument

袁帅、万文

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南昌航空大学航空制造工程学院,江西南昌 330063

齿轮参数 机器视觉 图像处理 虚拟仪器

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(15)