首页|导轨结构化表面的拓扑磨削的仿真研究

导轨结构化表面的拓扑磨削的仿真研究

扫码查看
为磨削出机床滑动导轨结构化表面,依据刮研导轨表面的技术要求,提出方形、菱形和月牙形 3 种导轨花纹;依据25 mm×25 mm导轨表面上的高点个数和面积占比的限定,设计出机床滑动导轨的结构化表面;根据磨削导轨结构化表面的创成条件,建立结构化表面与结构化砂轮间的拓扑映射矩阵,设计相应的结构化砂轮;通过MATLAB进行磨削运动学仿真获得磨削参数对表面形貌的影响规律.研究结果表明:合理选取砂轮转速、工件进给速度和磨削深度等参数,采用拓扑磨削的方法可以在工件表面磨削出满足导轨表面要求的结构化表面;随着磨削深度的增大,导轨花纹长度与宽度增大,高点所占面积比减少.
Simulation Research on Topological Grinding on Structured Surface of Guide Rail
In order to grind out the structured surface of the sliding guide rail of the machine tool,according to the technical re-quirements of the sliding guide rail scraping surface,three kinds of guide rail patterns of square,diamond and crescent were proposed.According to the limit of the number of high points and the area proportion on the surface of 25 mm×25 mm guide rail,the structured surface of the machine tool sliding guide rail was designed.According to the formation conditions of the structured surface of the grinding guide,the topological mapping matrix between the structured surface and the structured wheel was established,and the corresponding structured wheel was designed.The influence law of grinding parameters on surface morphology was obtained by MATLAB grinding kine-matics simulation.The results show that the topological grinding method can be used to grind the structured surface of the workpiece that meets the requirements of the guide rail surface by selecting the parameters of wheel speed,workpiece feed speed and grinding depth reasonably;with the increase of grinding depth,the length and width of the guide rail pattern increase,and the area ratio of the high point decreases.

guide rail patternstructured surfacetopological grindingstructured grinding wheel

胡深荣、李兴山、吕玉山、刘崎、尚钊潼

展开 >

沈阳理工大学机械工程学院,辽宁沈阳 110159

导轨花纹 结构化表面 拓扑磨削 结构化砂轮

国家自然科学基金面上项目

51875368

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(16)