首页|碳纤维复合材料叶片缠绕成型轨迹与装备设计

碳纤维复合材料叶片缠绕成型轨迹与装备设计

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鉴于当前对具有复杂几何特征的非回转体叶片复合材料预浸带缠绕轨迹规划的研究较少,根据碳纤维预浸带缠绕成型的要求,将叶片非回转体芯模简化为由几个椭圆柱面、椭球面和平面所组成的模型,研究芯模各个表面上基于测地线理论的轨迹规划问题。采用微分几何的方法分别计算椭圆柱面和椭球面上的测地线方程。根据缠绕成型工艺需求设计一种适用于复杂曲面加工的六自由度缠绕机器人虚拟样机,并通过MATLAB和ADAMS进行联合轨迹仿真,生成六自由度缠绕机器人对叶片进行缠绕碳纤维预浸带的仿真加工程序,并通过轨迹仿真验证了该缠绕成型工艺的可行性。
Trajectory and Equipment Design of Carbon Fiber Composite Blade Winding Forming
Given the limited research on trajectory planning for composite prepreg tape winding of non-rotary blades with complex geometric features,the non-rotary core mold of blade was simplified into a model composed of ellipsoidal cylindrical surfaces,ellipsoidal surfaces,and planar surfaces,based on the requirements of carbon fiber prepreg tape winding and molding.Trajectory planning for these various surfaces was explored using geodesic theory.The geodesic equations on the ellipsoidal and cylindrical surfaces were derived using differential geometry methods.A 6 DOF winding robot virtual prototype was designed to process complex surfaces,adhering to the requirements of the winding molding process.Joint trajectory simulations were performed using MATLAB and ADAMS to generate the simulation processing program for the robot,enabling the winding of carbon fiber prepreg tapes on the blade.The feasibility of the wind-ing and molding process is confirmed through trajectory simulation.

carbon fiber composite materialbladegeodesic linerobotic windingtrajectory design

文湘隆、汪光奥、吴生提、王达、张锦光

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武汉理工大学机电工程学院,湖北武汉 430070

株洲国创轨道科技有限公司,湖南株洲 412001

碳纤维复合材料 叶片 测地线 机器人缠绕 轨迹设计

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(23)