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架空输电线路绝缘子验收机器人检测机构设计

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针对目前架空输电线路中水平玻璃绝缘子安装质量验收存在盲区的难题,以500 kV架空输电线路水平玻璃绝缘子串为验收对象,提出一种基于工业内窥镜的绝缘子安装质量验收机器人结构设计方案.分别利用D-H参数法和代数方法对检测机构中的五轴机械臂进行正、逆运动学分析,采用蒙特卡洛方法计算出五轴机械臂的工作空间.采用五次多项式插值方法,在MATLAB软件中对五轴机械臂进行轨迹规划,并对各关节的角度、角速度和角加速度进行仿真分析.结果表明:采用后置标准型D-H参数法建立的五轴机械臂仿真模型位姿与三维模型位姿一致;五轴机械臂工作空间符合实际情况,且各关节速度和加速度都光滑平顺、无突变,满足设计要求.
Design of Overhead Transmission Line Insulator Acceptance Robot Testing Mechanism
In view of the current problem of blind spots in the installation quality acceptance of horizontal glass insulators in over-head transmission lines,a design scheme for a robot mechanism for insulator installation quality acceptance based on industrial endo-scopes was proposed,taking the horizontal glass insulator strings of 500 kV overhead transmission lines as the acceptance object.The for-ward kinematics and inverse kinematics analyses of the five-axis manipulator in the detection mechanism were carried out using the D-H parameter method and the algebraic method respectively,the working space of the five-axis manipulator was calculated using the Monte Carlo method.Using the sub-polynomial interpolation method,the trajectory planning of the five-axis manipulator was carried out in MATLAB software,and the angle,angular velocity & angular acceleration of each joint were simulated and analyzed.The results show that the pose of the five-axis manipulator simulation model established by the post-standard D-H parameter method is consistent with the 3D model pose.The five-axis manipulator working space conforms to the actual situation,and the speed and acceleration of each joint are smooth,no mutation,meeting the design requirements.

installation quality acceptance robottesting mechanismworking spacetrajectory planning

周孝法、黎宇、徐永铭、陆小龙、张中杰、范狄庆、鲁立文、方宇

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国网上海市电力公司,上海 200122

上海工程技术大学机械与汽车工程学院,上海 201620

安装质量验收机器人 检测机构 工作空间 轨迹规划

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(23)