首页|基于机床电机转矩的变截面异型螺纹表面粗糙度建模与工艺优化研究

基于机床电机转矩的变截面异型螺纹表面粗糙度建模与工艺优化研究

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变截面异型螺纹应用于高压、大冲击等极端工况的密封连接,其性能与螺纹表面粗糙度密切关联.然而,基于机床电机转矩的螺纹表面粗糙度与工艺优化的研究相对较少.为此,以机床电机转矩为自变量,以切削力、刀具螺旋线切削轨迹等因素为中间过程量,构建变截面异型螺纹表面粗糙度模型,提出通过控制电机转矩来优化螺纹表面粗糙度的方法.最后,编写数控程序,并开展螺纹加工与检测试验.研究表明:降低切削负偏角能显著降低螺纹的表面粗糙度值;理论计算结果与工业试验数据较为接近,验证了该模型的有效性.
Study on the Surface Roughness Modeling and Process Optimization of Variable Cross-Section Irregular Threads Based on Machine Tool Motor Torque
Variable cross-section irregular threads are applied in sealing connections under extreme working conditions such as high pressure and large impact,and their performance is closely related to the surface roughness of the threads.However,research on thread surface roughness and process optimization based on machine tool motor torque is relatively rare.To this end,the surface rough-ness model of variable cross-section irregular threads was established with machine tool motor torque as the independent variable and cutting force,tool helix cutting trajectory and other factors as intermediate process variables.An optimization method for thread surface roughness was proposed with controlling torque.Finally,a CNC program was written,and thread processing and inspection tests were car-ried out.The results indicate that the thread surface roughness can be significantly reduced by reducing the negative rake angle.The the-oretical calculations are close to the industrial test data,which verifies the effectiveness of the model.

surface roughnessvariable cross-section irregular threadsmotor torqueturning process

刘亦航、彭斌、陈雪林、刘安民

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兰州理工大学机电工程学院,甘肃兰州 730000

中南林业科技大学机械与智能制造学院,湖南长沙 410004

湖南工学院,汽车泵类零部件设计制造技术国家地方联合工程实验室,湖南衡阳 421002

表面粗糙度 变截面异型螺纹 电机转矩 车削

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(23)