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四轴联动机床几何误差建模分析与评估

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机床几何误差是影响工件加工精度的主要因素之一,对其进行分析和评估可提高工件加工精度。以一台四轴立式加工中心为研究对象,分析机床几何误差对机床空间精度的影响,并辨识出其中的关键误差项,以提高机床精度补偿的效率。通过D-H齐次坐标变换理论建立机床的几何误差模型;利用拉丁超立方采样和Sobol全局灵敏度分析方法对机床几何误差进行评估,并辨识出关键误差项;最后,通过对比辨识得到的优化模型和原模型,验证了辨识结果的可靠性。因此,可以通过补偿关键误差项来获得较高的机床精度。
Analysis and Evaluation of Geometric Error Modeling for Four-Axis Linkage Machine Tools
Machine geometric errors are one of the main factors affecting the machined workpiece accuracy,analyzing and evalua-ting them can improve the workpiece machining accuracy.Taking a four-axis vertical machining center as the research object,the impact of machine tool geometric errors on spatial accuracy was analyzed.The key error terms were identified to improve the efficiency of ma-chine tool accuracy compensation.The geometric error model of the machine tool was established using the D-H homogeneous coordinate transformation theory.The Latin hypercube sampling and Sobol global sensitivity analysis methods were used to evaluate the machine tool geometric errors and identify the key error terms.Finally,the reliability of the identification results was verified by comparing the opti-mized model obtained from identification with the original model.So higher machine accuracy can be obtained by compensating the key error terms.

geometric errorsD-H homogeneous coordinate transformationLatin hypercube samplingSobol global sensitivity anal-ysisaccuracy compensation

李忠群、刘鸿、刘强、宁智威

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湖南工业大学机械工程学院,湖南株洲 412007

北京航空航天大学江西研究院,江西南昌 710072

几何误差 D-H齐次坐标变换 拉丁超立方采样 Sobol全局灵敏度分析 精度补偿

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(23)