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大吨位闭式曲柄压力机结构振动特性分析

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压力机机身的振动会直接影响其性能、模具的使用寿命和零件的加工质量。为深入了解大吨位压力机的振动特性,以32。5 MN闭式曲柄压力机为研究对象,进行预应力模态分析,得到机床相应的固有频率和振型,并提出一定的改善措施。通过实测和仿真相结合的方法,对受到冲击载荷后的机床立柱的动强度和动刚度进行研究。在验证有限元模型准确性的基础上,对压力机横梁、滑块和工作台的加速度响应进行分析。结果表明:压力机的1阶固有频率远大于其工作频率,故不会发生共振;当受到25 MN冲击载荷时,压力机立柱的压缩变形得到一定程度的释放,立柱的应力和位移均有所减小,且立柱内侧的变化量较外侧更明显,但均能在短时间内恢复稳定;各位置加速度从大到小分别为滑块、横梁和工作台,各点均存在25。8 Hz左右的峰值频率,振动从接近振源位置向远离振源传递的过程中逐渐衰减。
Analysis of Structural Vibration Characteristics of Large Tonnage Closed Type Crank Press
The vibration of the press body will directly affect its performance,the service life of the die and the machining quality of the parts.In order to deeply understand the vibration characteristics of large tonnage press,the prestressed mode analysis of 32.5 MN closed type crank press was taken as the research object,the corresponding natural frequency and vibration mode of the machine tool were obtained,and some improvement measures were put forward.The dynamic strength and stiffness of machine tool column subjected to impact load were studied by combining measurement and simulation.On the basis of verifying the accuracy of the finite element mod-el,the acceleration response of the beam,slider and workbench of the press was analyzed.The results show that the first order natural frequency of the press is much higher than its operating frequency,so there is no resonance.When subjected to 25 MN impact load,the compression of the press column is released to a certain extent,and the stress and displacement of the column are reduced,and the change of the inside of the column is more obvious than that of the outside,but all can recover stability in a short time.The acceleration of each position is slider,beam and workbench respectively from the largest to the smallest.There is a peak frequency of about 25.8 Hz at each point,and the vibration gradually attenuates in the process of transmission from the position close to the vibration source to the far from the vibration source.

pressvibration characteristicsmodal analysistransient analysis

吴奕滨、韦源源、龚俊杰、仲太生

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扬州大学机械工程学院,江苏扬州 225127

扬力集团股份有限公司,江苏扬州 225127

压力机 振动特性 模态分析 瞬态分析

2024

机床与液压
中国机械工程学会 广州机械科学研究院有限公司

机床与液压

CSTPCD北大核心
影响因子:0.32
ISSN:1001-3881
年,卷(期):2024.52(23)