首页|基于动态混合RANS/LES模型的液力变矩器内部流场的数值模拟

基于动态混合RANS/LES模型的液力变矩器内部流场的数值模拟

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针对传统的一维束流研究方法无法对高功率密度液力变矩器工作腔内部复杂的时变瞬态湍流流动状态进行描述的问题,通过对计算流体力学(CFD)计算中的湍流模型进行设置,将RANS、LES、DES和SBES模型与精细六面体网格和介质动态物理化学特性进行高效的耦合集成,为液力变矩器(TC)瞬态仿真提供指导,以预测其外特性性能和复杂内流场分布。通过定性、定量分析液力变矩器内部的流动结构和导轮叶片边界层涡系拟序结构的时序演化,发现动态混合模型(DHRL)中的应力混合涡模拟(SBES)方法能够充分辨视工作腔内边界层的流动,实现了多流域耦合复杂流动现象的精准捕捉,并通过台架实验得到原始特性预测结果的最大误差不足4%。另外,本文还阐明了工作腔内流动损失产生机制,揭示了涡结构产生、发展、输运、破碎及合成等一系列主导湍流转捩过程的流动机制,为高效地开发新产品以及改进原有产品提供了计算方法。
Internal flow field in a hydrodynamic torque converter with dynamic hybrid RANS/LES model
The traditional one-dimensional beam research method cannot describe the complex time-varying transient turbulent flow in the working cavity of a high power density torque converter.RANS,LES,DES and SBES models are efficiently coupled with fine hexahedral grids and dynamic physicochemical properties of media by setting turbulence models in CFD calculation,which provides guidance for transient simulation of hydraulic torque converter(TC)to predict its external performance and complex internal flow field distribution.The stress-blended eddy simulation(SBES)method in dynamic hybrid rans-les(DHRL)was found by qualitative and quantitative analysis of the flow structure inside the hydraulic torque converter and the sequential evolution of the quasi-ordered vortex system in the guide vane boundary layer.The boundary layer flow in the working chamber can be fully identified,and the multi-basin coupling complex flow phenomenon can be accurately captured.The maximum error of the original characteristic prediction results is less than 4%through the bench experiment.In addition,the mechanism of flow loss generation in the working chamber is also elucidated,and the flow mechanism of vortex structure generation,development,transport,fragmentation and synthesis is revealed,which provides a calculation method for the efficient development of new products and the improvement of original products.

hydraulic torque converterscale-resolving simulationflow fieldcomputational fluid dynamics(CFD)

鄢万斌、杨孔华、金开雕、陈素姣、章勇华、刘春宝

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柳工柳州传动件有限公司 传动件研究所,广西 柳州 545007

广西柳工机械股份有限公司,广西 柳州 545007

吉林大学 机械与航空航天工程学院,长春 130022

液力变矩器 尺度解析模拟 内流场 计算流体力学

吉林省科技发展计划柳州市科技计划

20210509007RQ2021BAC0101

2024

吉林大学学报(工学版)
吉林大学

吉林大学学报(工学版)

CSTPCD北大核心
影响因子:0.792
ISSN:1671-5497
年,卷(期):2024.54(4)
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