首页|厂区级冷却供水系统智能控制设计实现

厂区级冷却供水系统智能控制设计实现

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某厂区冷却供水系统只能以手动模式运行,无法实现自动恒压供水,能耗高、设备损耗大,对管网流量波动适应性差;通过重新设计系统PLC程序,进行加减泵逻辑控制和管网压力设置,实现了基于变频器的管网恒压控制;通过水泵轮巡逻辑控制和冗余配置,实现了水泵的自动轮换运行;通过水泵使能功能和管网压力手动设置功能,提高了系统控制的灵活性;通过优化水泵加载条件和触摸屏功能,消除了设备故障对系统自动运行的干扰;经过10个月运行验证,系统一直稳定工作,水泵运行数量减少三分之一,管网运行压力降低12。8%,可设置参数由3个增加到15个,冷却供水泵组节能23%以上。
Intelligent Control Design and Implementation on Factory Area Cooling Water Supply System
The cooling water supply system in a certain factory area can only operate in manual mode,and cannot achieve the au-tomatic constant pressure water supply,it has the characteristics of high energy consumption,high equipment loss,and poor adapta-bility to flow fluctuations in the pipeline network;The programmable logic controller(PLC)program of the system is redesigned to implement the logic control of the addition and subtraction pumps and the pressure setting of the pipeline network,which achieves the constant pressure control of the pipeline network based on the frequency converter;Through the logic control and redundant configu-ration of the water pump rotation,the automatic rotation operation of water pumps is achieved;By enabling the water pumps and manually setting the pipeline pressure,the flexibility of system control is improved;By optimizing the loading conditions of water pumps and the touch screen function,the interference of equipment failures on the automatic operation of the system is eliminated.After the operation verification for 10 months,the system runs steadily,with a one-third reduction of water pumps,and the operating pressure of the pipeline network decreases by 12.8%.The number of adjustable parameters increases from 3 to 15,and the saving en-ergy of the cooling water supply pump group reaches more than 23%.

cooling water supplyintelligent controlPLC(programmable logic controller)constant pressuresaving energy

陈小兵、梁春芳、王丰磊、钟林林、蔡维利、陈博荣

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中国人民解放军91515部队,海南三亚 572000

冷却供水 智能控制 PLC 恒压 节能

2024

计算机测量与控制
中国计算机自动测量与控制技术协会

计算机测量与控制

CSTPCD
影响因子:0.546
ISSN:1671-4598
年,卷(期):2024.32(6)
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