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涡轮发动机高速旋转状态失衡振动故障诊断系统

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涡轮发动机是一种通过燃烧燃料并利用高速流动气体产生动力的发动机,在高速旋转状态下,其失衡振动会导致涡轮发动机各部件的磨损加剧,减少使用寿命;为了有效解决这一问题,设计一种涡轮发动机高速旋转状态失衡振动故障诊断系统;该设计将系统框架划分为3层结构,包括下位机层、上位机层以及客户端层;该系统采用振动传感器和声音传感器采集高速旋转状态下的涡轮发动机工作过程中的状态信号,并通过变送器将信号转变为可被下位机识别的信号;下位机运行处理程序,对信号实施滤波,提取故障特征,然后通过Zigbee远程通信模块将信号转发给上位机;上位机层运行知识图谱诊断程序,构建发动机失衡振动故障的知识图谱,并结合贝叶斯网络推断故障类型,计算故障发生概率,实现高精度的失衡振动故障诊断;实验结果表明:与3种传统诊断方法相比,所设计系统的ROC曲线在最上方,曲线下方的面积更大,AUC值=0。847,说明所设计系统的故障诊断能力强,能保证诊断结果的准确性。
Fault Diagnosis System for Unbalanced Vibration of Turbo Engine during High Speed Rotation
A turbine engine is a kind of engine that burns fuel and uses high-speed flowing gas to generate power.In the state of high-speed rotation,its unbalanced vibration will lead to increased wear of turbine engine components and reduce service life.In order to effectively solve this problem,a fault diagnosis system for unbalance vibration of turbine engine in high-speed rotation state is de-signed.The system framework is divided into three layers,including a lower computer layer,upper computer layer,and client layer.The system uses vibration sensors and sound sensors to collect status signals during the operation of the turbine engine under high-speed rotation,and the signals are converted into the signals recognized by the lower computer through a transmitter.The lower com-puter runs the processing program,filters the signal,extracts the fault features,and then forwards the signal to the upper computer through the Zigbee remote communication module.The upper computer layer runs a knowledge graph diagnostic program to construct a knowledge graph of engine imbalanced vibration faults,and combines it with Bayesian networks to infer fault types,calculate the probability of fault occurrence,and achieve the high-precision imbalanced vibration fault diagnosis.Experimental results show that compared with the three traditional diagnostic methods,the receiver operating characteristic curve(ROC)curve of the designed sys-tem is at the top,and the area below the curve is larger,with an area under curve(AUC)value of 0.847,indicating that the designed system has a strong fault diagnosis ability and can ensure the accuracy of diagnostic results.

high speed rotationknowledge graphturbo enginefault diagnosis systemunbalanced vibration data

刘永豹

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铜川职业技术学院机电工程学院,陕西铜川 727031

高速旋转 知识图谱 涡轮发动机 故障诊断系统 失衡振动数据

铜川职业技术学院院级课题

TZY202314

2024

计算机测量与控制
中国计算机自动测量与控制技术协会

计算机测量与控制

CSTPCD
影响因子:0.546
ISSN:1671-4598
年,卷(期):2024.32(10)