In order to investigate the effect of SiC particle size on the microstructure and mechanical properties of SiCp/Al composites,three kinds of SiCp/2024Al composites containing 55%(volume fraction)SiC particles with size compositions being 100%10 μm,25%10 μm+75%76 μm and 100%76 μm were fabricated by hot isostatic pressing and labelled as S,G and L,respectively.The results show that all the three SiC/2024Al composites contain SiC,Al and Al2Cu phases.The flexural strength of the tested composites can be enhanced by increasing the proportion of fine SiC particles.The flexural strengths of S,G and L composites are 515,489 and 422 MPa,respectively,and the corresponding fracture strains are 0.25%,0.30%and 0.22%,respectively,indicating that the SiC particle gradation is an effective method to improve the density and the fracture strain of the composite.After annealing at 490 ℃,the flexural strengths of the three composites decrease to 494,470 and 368 MPa,respectively,and the corresponding fracture strains increase significantly to 0.43%,0.39%and 0.37%,respectively.