首页|辉光离子渗氮奥氏体灰铸铁渗氮层的组织和性能

辉光离子渗氮奥氏体灰铸铁渗氮层的组织和性能

Microstructure and properties of nitrided layer on austenitic gray cast iron by glow ion nitriding

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采用辉光离子渗氮处理在不同温度下(380、540℃)在Ni15Cu6Cr2奥氏体灰铸铁表面制备渗氮层.利用蔡司光学显微镜、扫描电镜、电子探针、X射线衍射仪分析渗氮层的截面组织、元素分布和物相组成;通过磨痕形貌和三维轮廓分析渗氮层的摩擦学性能;采用电化学试验考察渗氮前后奥氏体灰铸铁的耐蚀性.结果表明,经380℃×10h渗氮处理后,在奥氏体灰铸铁表面获得了厚2 μm左右,由ε相和少量γ'相组成的化合物层,表面硬度为330 HV0.05左右.当渗氮温度升高到540 ℃时,表面硬度提高到900 HV0.05左右,化合物层厚度达到10 μm左右,ε相逐渐转变为γ'相,整个渗氮层厚度约为45 μm.奥氏体灰铸铁基体的磨损机制为磨粒磨损,经渗氮后逐渐转变为黏着磨损,磨痕宽度逐步变窄,磨痕深度逐渐变浅,耐磨性能得到显著提升.经540 ℃渗氮后,耐蚀性显著提升,相较于基体自腐蚀电位由-0.337 V增大到-0.217 V,自腐蚀电流密度由1.51 ×10-6 A/cm2减小到3.07 × 10-7 A/cm2.
Nitrided layer was prepared on the surface of Ni15Cu6Cr2 austenitic gray cast iron by glow plasma nitriding at different temperatures(380,540 ℃).The cross-section structure,element distribution and phase composition of the nitrided layer were analyzed by Zeiss optical microscope,scanning electron microscope,electron probe and X-ray diffractometer.The tribological properties of the nitrided layer were analyzed by wear scar morphology and three-dimensional profile.The corrosion resistance of the austenitic gray cast iron before and after nitriding was investigated by electrochemical test.The results show that after nitriding at 380 ℃ for 10 h,a compound layer composed of εphase and a small amount of γ'phase with a thickness of about 2 μm is obtained on the surface of the austenitic gray cast iron,and the surface hardness is about 330 HV0.05.When the nitriding temperature rises to 540 ℃,the surface hardness increases to about 900 HV0.05,the thickness of the compound layer reaches about 10 μm,the ε phase gradually transforms into the γ'phase,and the thickness of the whole nitrided layer is about 45 μm.The wear mechanism of the austenitic gray cast iron matrix is abrasive wear,which gradually transforms into adhesive wear after nitriding.The width of the wear scar gradually narrows and the depth gradually becomes shallower,and the wear resistance is significantly improved.After nitriding at 540 ℃,the corrosion resistance is significantly improved.Compared with the matrix,the self-corrosion potential increases from-0.337 V to-0.217 V,the self-corrosion current density decreases from 1.51 × 10-6 A/cm2 to 3.07 × 10-7 A/cm2.

glow ion nitridingaustenitic cast ironnitrided layerwear resistancecorrosion resistancemicrostructure

曹驰、张琢、陈志林、宋相宇

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兰州理工大学材料科学与工程学院,甘肃兰州 730050

兰州理工大学温州泵阀工程研究院,浙江温州 325105

浙江振兴石化机械有限公司,浙江温州 325200

辉光离子渗氮 奥氏体铸铁 渗氮层 耐磨性 耐蚀性 组织

甘肃省科技计划温州市工业科技项目

20YF8GA058ZG20211003

2024

金属热处理
北京机电研究所 中国机械工程学会热处理学会 中国热处理行业协会

金属热处理

CSTPCD北大核心
影响因子:0.546
ISSN:0254-6051
年,卷(期):2024.49(10)