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一种新型多路可调排种器的设计

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针对国内现有的机械式排种器多为单体式、漏播率较高且适应性不足的问题,设计了一种新型的水平圆盘式排种器.该装置主要由固定轴、上主下三盘组合结构、档板、种仓和步进电机等组成,通过特定的上盘、主盘、下盘三盘组合结构,结合对射式红外模块可以实现豆类的多路精量落种及补种.同时,该排种器具有较强的可拓展性,通过对盘内通孔的大小、形状和间距进行设计,可进行路数、单穴种子数和种子类型的拓展.此外,通过主盘与设有多种尺寸通孔的上盘间的转动配合,实现了不同类作物的快速切换点播.由于成本较低,适用于中小型农业的豆类播种作业,尤其适用于多作物轮作的农田.试验结果表明:在排种盘转速 5~15 r/min 的条件下,对应豌豆和绿豆的漏播率可分别控制在 2.12%~5.71%和3.02%~4.52%范围内,可满足豆类播种的农艺需求.另外,在落种试验中,豌豆的三路漏播率差异较大而绿豆的差异较小,因此推测通过改变三路孔径向间隔与种径之间的大小关系可以降低漏播率.
Design of a New Type of Multi-Channel Adjustable Seed Arranger
In response to the issues of high missed seeding rate and limited adaptability of single-unit design in existing mechanical seeders in China,we have developed a new type of horizontal disc seeder.This device consists of a fixed shaft,an upper main disc with lower three-disc combination structure,baffles,seed storage compartments,and a stepper motor.By utilizing the specific combination structure of the upper disc,main disc,and lower disc along with infrared modules for detection,it enables precise multi-channel seeding and reseeding for leguminous crops.Furthermore,this seeder offers strong scalability by allowing different sizes,shapes,and spacing of through-holes to accommodate various types of seeds and expand the number of rows seeded per pass.Additionally,the rotation coordination between the main disc and an upper disc equipped with multiple-sized through-holes allows for quick switching between seeding different crops.This seeder is particularly suitable for small to medium-scale legume planting operations in multiple crop rotation fields due to its low cost.Experimental results demonstrate that when setting the rotational speed of the seeding plate at 5-15 r/min,missed eeding rates range from 2.12%to 5.71%for peas and from 3.02%to 4.52%for mung beans,meeting agronomic requirements for legume planting.In addition,in the seed drop test,the difference of the leakage rate of the three ways of peas is larger than that of mung beans.Therefore,it can be speculated that the leakage rate can be reduced by changing the relationship between the radial interval of the three ways of holes and the seed diameter.

beansprecisionmultichannel adjustable seed feederinfrared countingexpansibility

陈道明、曹聪、姜麒、魏晓枫、孙旭升、龚忠福、史昊东、周德强、卢学玉

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江南大学 机械工程学院,江苏 无锡 214122

豆类 精量 多路可调排种器 红外计数 可拓展性

国家重点研发计划项目基于丘陵山区玉米单产提升关键核心技术及装备研发揭榜挂帅项目江苏省农业科技自主创新资金项目

2023YFD200050501CX225005

2024

机械
四川省机械研究设计院 四川省机械工程学会 四川省机械科技情报标准研究所

机械

影响因子:0.392
ISSN:1006-0316
年,卷(期):2024.51(7)
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