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某气撬设备16MnIII钢锻管开裂原因

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某气撬设备在运往现场后发现进口过滤单元处的16MnIII钢锻管出现开裂.采用宏观形貌观察、金相检验、能谱分析、化学成分分析、硬度测试、断口形貌观察和有限元分析等方法分析了该锻管开裂的原因.结果表明:该锻管的开裂性质为解理脆性断裂;结合有限元模拟和管系实际受力状况推测,运输过程中管系承受过大弯矩是锻管在变壁厚处开裂的主要原因.
Reason for Cracking of 16MnIII Steel Forging Pipe for Skid Mounted Equipment
The 16MnIII steel forging pipe at the inlet filter unit for a skid mounted equipmet was found to be cracked after transporting to the site.The reasons for the cracking of the forging pipe were analyzed by macroscopic morphology observation,metallographic inspection,energy spectrum analysis,chemical composition analysis,hardness test,fracture morphology observation and finite element analysis.The results show that the cracking mechanism of the forging pipe was cleavage brittle fracture.Through the finite element simulation and the actual stress condition of the pipe system,it was concluded that the excessive bending moment of the pipe system during transportation might be the main reason for cracking at the variable wall thickness of the forging pipe.

16MnIII steelforging pipecrackingfailure

姚伟、夏培培、张开、董天宇、谷云龙、杨柳青

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河北省特种设备监督检验研究院廊坊分院,廊坊 065000

中国石油天然气管道科学研究院有限公司,廊坊 065000

北华航天工业学院材料工程学院,廊坊 065000

16MnIII钢 锻管 开裂 失效

河北省高等学校科学技术研究项目沧州市重点研发"揭榜挂帅"项目廊坊市科技支撑计划项目

CXY2024017212101005D2023011088

2024

机械工程材料
上海材料研究所

机械工程材料

CSTPCD北大核心
影响因子:0.558
ISSN:1000-3738
年,卷(期):2024.48(6)