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油茶鲜果螺旋挤压式脱壳性能试验与研究

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[目的]针对现有油茶果机械脱壳存在的脱壳率低、破籽率高等问题,设计油茶鲜果螺旋挤压式脱壳机,提高油茶鲜果脱壳率、降低其破籽率,并对其脱壳性能进行了试验与分析。[方法]基于油茶果物料性能分析,设计了螺旋挤压式油茶鲜果脱壳机,并对油茶鲜果与螺旋挤压脱壳机构相互作用过程进行了力学分析,确定了影响油茶鲜果螺旋挤压式脱壳性能的主要因素。以油茶果脱壳率、油茶籽破籽率为评价指标,采用单因素试验方法,确定了电机转速、脱壳间隙和挤压间隙的取值范围。以电机转速、脱壳间隙和挤压间隙为试验因素,开展了三因素三水平正交试验,并以油茶果脱壳率、油茶籽破籽率为评价指标,采用综合加权评分法对试验因素进行参数优化,获得各因素的最优参数组合。[结果]各因素对评价指标油茶果脱壳率与油茶籽破籽率影响的主次排序是脱壳间隙、挤压间隙、电机转速,最佳参数组合为:电机转速50 r/min,脱壳间隙20 mm,挤压间隙6 mm,油茶果脱壳率为94。13%,油茶籽碎籽率为3。15%。[结论]该油茶鲜果螺旋挤压式脱壳机达到预期设计目标,可以较好地完成油茶果采后脱壳加工要求,为后期整机研发与性能优化提供试验依据。
Experimental and research on spiral squeezing shedding performance of fresh Camellia oleifera fruit
[Objective]In order to solve the problems of low dehulling rate and high seed breakage rate in the existing mechanical dehulling of Camellia oleifera fruit,this study designed a spiral extrusion dehulling machine for Camellia oleifera fresh fruit to improve its dehulling rate and reduce its seed breakage rate.This study conducted experiments and analysis on its dehulling performance.[Method]Based on the performance analysis of the fruit materials,a spiral extrusion type of Camellia oleifera fresh fruit huller was designed,and the mechanical analysis of the interaction process between the fresh fruit and the spiral extrusion hulling mechanism was conducted to determine the main influencing factors on the spiral extrusion hulling performance of the fresh fruit.Using the dehulling rate of the fruit and the seed breakage rate of the seeds as evaluation indicators,a single factor experimental method was adopted to determine the range of values for motor speed,dehulling clearance,and extrusion clearance.A three factor three-level orthogonal experiment was conducted with motor speed,dehulling clearance,and extrusion clearance as experimental factors.The dehulling rate of the fruit and the seed breakage rate of the seeds were used as evaluation indicators.The comprehensive weighted scoring method was used to optimize the parameters of the experimental factors and obtain the optimal parameter combination of each factor.[Result]The test showed that the main and secondary order of the influence of various factors on the evaluation index of Camellia oleifera fruit hulling rate and seed breaking rate of the seeds was hulling clearance,extrusion gap and motor speed.The optimal parameter combinations were as follows:motor speed 50 r/min,hulling gap 20 mm,extrusion gap 6 mm,Camellia fruit hulling rate 94.13%,and camellia seed crushing rate 3.15%.[Conclusion]The results show that the spiral extrusion type huller for fresh Camellia oleifera fruit meets the expected design goals,and it can better complete the postharvest hulling processing requirements of Camellia oleifera fruit,which provides a test basis for the research and development and performance optimization of the whole machine in the future.

fresh Camellia oleifera fruitscrew extrusionshelling rateseed shattering rateperformance testing

汪洋、邓勇杰、刘琼、赖曲芳、廖阳森、刘木华、胡淑芬

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江西农业大学 工学院,江西 南昌 330045

江西省现代农业装备重点实验室,江西 南昌 330045

江西省农业技术推广中心,江西 南昌 330046

油茶鲜果 螺旋挤压 脱壳率 机械脱壳 破籽率 性能试验

2024

江西农业大学学报
江西农业大学

江西农业大学学报

CSTPCD北大核心
影响因子:0.748
ISSN:1000-2286
年,卷(期):2024.46(6)