首页|侧置可折叠式油菜薹采收机设计与试验

侧置可折叠式油菜薹采收机设计与试验

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[目的]油菜薹可作为茎叶类蔬菜食用,其口味鲜嫩爽口,富含维生素C及其他微量元素,是目前油菜产业化利用的重要板块;针对油菜薹人工采摘劳动强度大、作业效率低等问题,根据油菜薹的种植方式、生长特性以及采收要求,设计了一种侧置可折叠式油菜薹采收机。[方法]该采收机选用高地隙的行走底盘提供动力,采收装置侧置于行走底盘的左侧组成油菜薹采收机的整体结构;该机采用对垄作业,采收割台可实现侧向伸展、竖直折叠、自动滑移及倾角调节功能,能一次完成油菜薹切割、输送、收集等作业,达到采收油菜薹的要求;对切割装置、输送装置、割台双调节装置、可折叠装置等关键部件进行设计与理论分析,同时以整机前进速度、往复式切割器倾角、输送皮带倾角为试验因素,以茎秆切断比、输送成功率及输送后茎叶完整度为评价指标开展室内台架试验;通过室内台架试验确定采收机的最优的工作参数,并通过田间试验进行验证。[结果]运用Design-Expert12求解得到最优参数组合为:整机前进速度0。57 m/s、往复式切割器倾角21°、输送皮带倾角26。3°时,机收油菜薹采收综合评分为95。4%,采收效果较好。[结论]田间收获试验表明,在最优参数组合下,设计的油菜薹采收机的油菜薹的茎秆切断比为93。54%、输送成功率为90。85%、输送后茎叶完整度为92。15%,该油菜薹采收机可采收机播后密度较大的成熟期油菜薹,采收效率最高可达0。34 hm2/h,满足油菜薹采收要求。该研究可为油菜薹机械化采收结构设计和优化提供参考。
Design and experiment of lateral and foldable rapeseed stalks harvester
[Objective]As an important part of the industrialization of rapeseed,rapeseed stalk has a fresh and refreshing taste and is rich in vitamin C and other trace elements,which can be used as a stem and leaf vegetable.In order to solve the problems of high labor intensity and low operational efficiency in manual harvesting of rapeseed stalks,a side mounted foldable rapeseed stalks harvester was designed According to the planting mode,growth characteristics and harvesting requirements of rape stem.[Method]The rapeseed stalks harvester used an advanced ground clearance mechanism for mobile chassis to supply motive force,and the harvesting device was placed on the left side of the mobile chassis to form the overall structure of the rapeseed bolt harvesting machine;The rapeseed stalks harvester adopted inter-ridge agricultural operations,and The harvesting platform can realize the functions of lateral extension,vertical folding,automatic sliding and inclination adjustment.In addition,the rapeseed stalks harvester can complete the cutting,delivering,and collection of rapeseed stalks at one time,and meet the requirements of harvesting rape stalk.This study designed and theoretically analyzed the key components such as cutting devices,conveying devices,the harvesting header double adjustment devices,and foldable devices.Indoor bench tests were conducted with the forward speed of the entire machine,the inclination angle of the reciprocating cutter,and the inclination angle of the delivery belt as experimental factors,the stem cutting ratio,delivery success rate,and the integrity of the stems and leaves after delivering as effectiveness evaluation scales.The optimal working parameters of the harvester were determined by indoor bench test and verified by field test.[Result]The optimal parameter combination obtained by using Design-Expert12 is as follows:the forward speed of the whole machine is 0.57 m/s,the inclination angle of the reciprocating cutter is 21°,and the inclination angle of the conveyor belt is 26.3°.The comprehensive score of the machine-harvested rape bolting is 95.4%,and the harvesting effect is better.[Conclusion]Field harvest experiments showed that under the optimal parameter combination,the designed rapeseed stalks harvester had a stem cutting ratio of 93.54%,a delivery success rate of 90.85%,and a stem and leaf integrity of 92.15%after delivery.The rapeseed stalks harvester can harvest mature rapeseed stalks with high density after sowing,and the highest harvesting efficiency of the rapeseed stalks harvester can reach 0.34 hm2/h,which meets the harvesting requirements of rape stalk.This study can provide reference for the design and optimization of mechanized harvesting structures for rapeseed stalks.

raperapeseed stalksharvesterheader dual adjustment devicefoldable deviceexperimental design

李园、罗海峰、李自皓、盛拓、张晟、童学权、金裕国

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湖南农业大学 机电工程学院,湖南 长沙 410128

湖南省现代农业装备工程技术研究中心,湖南 长沙 410128

智能农机装备湖南省重点实验室,湖南 长沙 410128

油菜 油菜薹 采收机 割台双调节装置 可折叠装置 试验设计

2024

江西农业大学学报
江西农业大学

江西农业大学学报

CSTPCD北大核心
影响因子:0.748
ISSN:1000-2286
年,卷(期):2024.46(6)