首页|基于遗传算法的动力电池涂胶轨迹优化

基于遗传算法的动力电池涂胶轨迹优化

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电池包快速散热是电池安全的重要一环,目前电池包散热主要通过电池壳体与模组间的导热胶完成,散热性能与导热胶覆盖率密切相关.然而,目前提高导热胶覆盖率多采用工装夹具调整、基于经验设计的导热胶轨迹优化等方法,实验成本高、难以适用于不同类型的电池包结构.提出了通过涂胶轨迹优化以提高电池包散热性能的方法,通过建立基于遗传算法的涂胶轨迹优化模型,获得提高电池包导热胶覆盖率的涂胶轨迹、同时减少涂胶量、降低材料成本.仿真和实验结果证明,优化的涂胶轨迹相比原轨迹,覆盖率提升至97%,涂胶量减少6%.基于涂胶轨迹优化实现电池包散热性能提升的方法可推广应用于不同种类的电池包结构产品,对电池安全提升、制造成本降低提供技术支撑.
Research on Optimization of Power Battery Adhesive Trajectories Based on Genetic Algorithm
Rapid heat dissipation of battery packs is crucial for battery safety.Currently,heat dissipation in battery packs is primarily achieved through thermal adhesive between the battery casing and modules,and the heat dissipation performance is closely related to the coverage of the thermal adhesive.However,the current methods to improve the coverage of the thermal adhesive mainly rely on fixture adjustments and empirically designed optimization of the adhesive trajectory,which are costly and not applicable to different types of battery pack structures.This paper proposes a method to enhance the heat dissipation performance of battery packs through adhesive trajectory optimization.By establishing an optimization model based on genetic algorithms for adhesive trajectory,optimized adhesive trajectories that improve the coverage of the thermal adhesive and reduce the amount of adhesive,thereby lowering material costs,are obtained.Simulation and experimental results demonstrate that the optimized adhesive trajectories achieve a coverage rate of 97% and reduce the adhesive amount by 6% compared to the original trajectories.The proposed method based on adhesive trajectory optimization can be applied to different types of battery pack structures,providing technical support for improving battery safety and reducing manufacturing costs.

battery packtrajectory optimizationsurrogate modelgenetic algorithm

程凯元、罗柽、周欣安、金隼

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上海交通大学 机械与动力工程学院,上海 200240

上海市复杂薄板结构数字化制造重点实验室,上海 200240

电池包 涂胶轨迹优化 代理模型 遗传算法

中国博士后科学基金

2022M722050

2024

机械设计与研究
上海交通大学

机械设计与研究

CSTPCD北大核心
影响因子:0.531
ISSN:1006-2343
年,卷(期):2024.40(1)
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