首页|基于动态离散元的机头卸载效率提升方法

基于动态离散元的机头卸载效率提升方法

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针对当前大负载工况下交叉侧卸式刮板输送机卸载过程中拉回煤、效率低、能耗大等问题,本文综合考虑煤流速度、煤流质量及结构磨损等因素,基于动态离散元方法,提出了适用于大负载工况的卸载机头部件线性结构最优匹配策略.研究了交叉侧卸式刮板输送机煤流运动机理,分析了卸载机头犁煤板弯板、底板和s活动中板的多结构组合优化方案,搭建了大负载物料特征信息数据库,提出了动态离散元的刮板输送机卸煤效率分析模型.试验结果表明:在同一卸载口监控位置与体积状态下,弯板曲率半径R、入煤角α及底板关键设计坐标点配合关系的优化设计,可有效提升卸载口物料流动平均速度;所提出的卸载机头部件结构最优匹配策略有效提升卸载效率9.4%,对刮板输送机机头卸载效率提升设计具有重要指导意义.
Research on Optimal Matching of Large Load Coal Flow Unloading Machine Head Based on Dynamic Discrete Element Method
In response to issues such as coal retraction,low efficiency and high energy consumption during the unloading process of the cross side dumping scraper conveyor under current high load conditions,this article comprehensively considers factors such as coal flow velocity,coal flow quality and structural wear.Based on the dynamic discrete element method,an optimal matching strategy for the linear structure of the unloading machine head components suitable for heavy load conditions is proposed.The coal flow mechanism of the cross side dumping scraper conveyor is studied.The multi-structure combination optimization scheme of the unloading machine head plow coal plate bending plate,bottom plate and the S movable middle plate is analyzed.A database of characteristic information of heavy load materials is built,and a dynamic discrete element analysis model for the coal unloading efficiency of the scraper conveyor is proposed.The experimental results show that:(1)under the same unloading port monitoring position and volume state,the optimization design of the curvature radius R of the bending plate,the coal entry angle αand the coordination relation between the key design coordinate points of the bottom plate can effectively improve the average flow speed of materials at the unloading port;(2)the proposed optimal matching strategy for the structure of the unloading machine head effectively improves the unloading efficiency by 9.4%,which has important guiding significance for improving the unloading efficiency of the scraper conveyor head.

side discharge scraper conveyordiscrete elementcoal unloading efficiencyoptimal matching

张鑫媛、杨欢、王波、苏乐、程永军、杨雄伟、王欢乐、曹现刚、赵江滨

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西安科技大学 机械工程学院,西安 710054

陕西省矿山机电装备智能检测与控制重点实验室,西安 710054

西安重装蒲白煤矿机械有限公司,陕西渭南 714099

侧卸式刮板输送机 离散元 卸煤效率 最优匹配

国家自然科学基金重点资助项目国家自然科学基金资助项目

5183400652274158

2024

机械设计与研究
上海交通大学

机械设计与研究

CSTPCD北大核心
影响因子:0.531
ISSN:1006-2343
年,卷(期):2024.40(4)