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基于改进VAE-GCN的刮板输送机健康状态识别方法

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现阶段刮板输送机工作环境恶劣,其性能不断退化,故及时准确对刮板输送机健康状态进行识别极其关键.传统方法在刮板输送机健康指标构建中易受异常值影响且人工参与过多,导致健康指标构建存在误差;现阶段卷积神经网络(CNN)等方法未深入提取样本间关联关系导致样本状态识别准确率不佳.基于上述问题,提出了基于改进变分自编码器-图卷积网络(VAE-GCN)的刮板输送机健康状态识别方法,首先将样本原始信号转换为格拉姆角场图像,提取样本状态信息;使用CNN及自注意力机制(SA)优化变分自编码器(VAE),搭建无监督的健康指标构建模型,建立健康指标的概率分布,克服了健康指标构建中易受异常值影响且人工参与过多的问题;利用归一化互相关系数计算两两样本图像信息之间相似性,构建样本关联图结构,建立样本之间的关联关系,最终利用图卷积网络完成样本间关联信息提取及刮板输送机健康状态识别,克服了刮板输送机健康状态识别中存在的样本间关联关系提取困难导致样本状态识别准确率不佳的难题.最后,通过实验和对比分析表明,模型健康状态识别准确率可达98.20%,验证了所提出方法的准确性和有效性.该研究为刮板输送机整机的健康状态识别提供了新方法与新技术,为后续的刮板输送机预测性维护奠定了理论基础.
A Health Status Recognition Method for Scraper Conveyors Based on Improved VAE-GCN
The current working environment of scraper conveyors is harsh,and their performance degrades continuously,making it crucial to accurately identify the health status of scraper conveyors in a timely manner.Traditional methods are prone to errors in constructing health indicators for scraper conveyors due to the influence of outliers and excessive manual involvement.Currently,methods such as convolutional neural networks(CNN)fail to deeply extract the correlation between samples,leading to poor accuracy in sample state identification.To address these issues,this paper proposes a health status identification method for scraper conveyors based on an improved variational autoencoder-graph convolutional network(VAE-GCN).Firstly,the raw signals of samples are converted into Gramian Angular Field images to extract sample state information.A CNN and self-attention mechanism(SA)optimized variational autoencoder(VAE)are used to build an unsupervised health indicator construction model,establishing the probability distribution of health indicators,which overcomes the problem of being easily influenced by outliers and excessive manual intervention in health indicator construction.The normalized mutual correlation coefficient is used to calculate the similarity between pairwise sample image information,constructing a sample association graph structure and establishing the correlation between samples.Finally,the graph convolutional network is utilized to complete the extraction of associated information between samples and the identification of the health status of scraper conveyors,overcoming the difficulty in extracting inter-sample correlations that leads to poor accuracy in sample state identification.In conclusion,the experiments and comparative analysis show that the model's health status identifica-tion accuracy can reach 98.20%,verifying the accuracy and effectiveness of the proposed method.The article provides a new method and technology for the health status identification of the entire scraper conveyor,laying a theoretical foundation for subsequent predictive maintenance of scraper conveyors.

scraper conveyorhealth indicator constructionvariational auto-encodergraph convolutional networkhealth state identification

杨若冰、曹现刚、杨鑫、张鑫媛

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西安科技大学 机械工程学院,西安 710054

陕西省矿山机电装备智能检测与控制重点实验室,西安 710054

刮板输送机 健康指标构建 变分自编码器 图卷积网络 健康状态识别

2024

机械设计与研究
上海交通大学

机械设计与研究

CSTPCD北大核心
影响因子:0.531
ISSN:1006-2343
年,卷(期):2024.40(6)