首页|基于MATLAB多约束磨齿余量调整方法研究与实现

基于MATLAB多约束磨齿余量调整方法研究与实现

Research and Implementation of Multi-constraint Gear Grinding Margin Adjustment Method Based on MATLAB

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为提高磨齿阶段齿面均匀化调整的效率,提出一种基于MATLAB多约束调整智能计算方法.根据全齿扫描报告数据建立每个齿面的最大和最小包容齿面方程;通过端面调整(端面调整幅值与相位)、径向调整(径向调整幅值与相位)建立齿面变换方程;通过MATLAB编程,多次寻优,找到变换包容齿面与基准齿面的余量极值(最大与最小)的变化情况.根据实际工程应用情况,设定约束条件:保证每个齿面都有工艺要求的最小磨齿余量;磨削最大余量后,渗碳层深满足设计要求;齿面余量波动尽可能均匀.通过三维模型验证MATLAB程序的准确性.
To improve the efficiency of tooth surface homogenization adjustment in gear grinding stage,an intelligent calculation method of multi-constraint adjustment based on MATLAB is proposed.According to the data of full-tooth scanning report,the maximum and minimum contained tooth surface equations of each tooth surface are established.The tooth surface transformation equation is established through end face adjustment(end face adjustment amplitude and phase)and radial adjustment(radial adjustment amplitude and phase).By MATLAB programming,the optimal solution is obtained,and the variation of the extreme value(maximum and minimum)of the allowance between the contained tooth surface and the reference tooth surface is found.According to the actual engineering application,the constraint conditions are set as follows:ensuring that each tooth surface meets the minimum grinding allowance required by the process;the first stage head of carburized layer depth meeting the design requirements after grinding the maximum allowance;the fluctuation of gear grinding allowance being as uniform as possible.The accuracy of MATLAB program is verified by three-dimensional model.

MATLABfull-tooth scanningtooth surface marginmulti-constraint

狄成宝、罗有朋、李军、熊小林

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重庆齿轮箱有限责任公司,重庆 402263

MATLAB 全齿扫描 齿面余量 多约束

2023

机械制造与自动化
南京机械工程学会 南京机电产业(集团)有限公司

机械制造与自动化

CSTPCD
影响因子:0.29
ISSN:1671-5276
年,卷(期):2023.52(6)
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