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不锈钢薄管折弯成型与回弹有限元模拟分析

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基于Simufact Forming软件建立不锈钢薄管折弯成型的有限元仿真模型,模拟薄管折弯成型过程并分析接触面摩擦因数和折弯速度对薄管折弯后回弹程度的影响.结果表明:随着薄管折弯角度的不断增大,折弯区域的等效应力逐渐增大,局部高应力区域增大,外侧壁厚逐渐减小,内侧壁厚逐渐增大;薄管折弯后回弹量随摩擦因数的增大或折弯速度的减小呈现先增大后减小的趋势;当摩擦因数为0.2或折弯速度为2s内190°时,薄管的回弹量最大.该结果能够为薄管折弯成型模拟仿真和回弹量预测提供一定的参考.
Finite Element Simulation and Analysis on Bending Forming and Springback of Stainless Steel Thin Tube
The finite element model of bending forming of stainless steel thin tube was established on Simufact Forming software.The process of bending forming was simulated,and the influences of coefficient of friction and bending speed on springback degree were analyzed.The results showed the equivalent stress within the bending region increased,the local high-stress areas were extended,outer thickness decreased and inner thickness increased with the increment of bending angle.And the springback degree of stainless steel thin tube first increased and then decreased with the increase of the friction coefficient or the decrease of the bending speed.When the friction coefficient is 0.2 or bending speed 190° within 2 s,the springback degree reaches the maximum.This study can be of the references for the simulation of thin tubes bending forming and the prediction of springback.

stainless steel thin tubebending formingspringbackfinite element modelsimulation analysis

褚艺光、周圣、何统统、王丙旭、GARY Barber

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杭州佐帕斯工业有限公司,浙江杭州 310018

浙江理工大学机械与自动控制学院,浙江杭州 310018

奥克兰大学汽车摩擦学中心,罗彻斯特48309,美国

不锈钢薄管 折弯成型 回弹 有限元模型 模拟分析

浙江省重点建设学科重大重点成果培育计划项目

11130231742010

2024

机械制造与自动化
南京机械工程学会 南京机电产业(集团)有限公司

机械制造与自动化

CSTPCD
影响因子:0.29
ISSN:1671-5276
年,卷(期):2024.53(3)