Design and production practice of"more crushing and less grinding"process based on micro powder dry screening technology
Micro powder screen is a new type of vibrating screen using a linear excitation method with characteristics of strong excitation force,large processing capacity per unit area,high screening efficiency,and low energy consumption.Micro powder screen used as checking screening equipment for high-pressure roller mill products can improve the processing capacity and screening efficiency compared to conventional screening equipment in dry screening for fine-grained materials.In order to improve the production capacity of the crushing system and reduce unit energy consumption,a high-pressure roller mill+dry screening closed circuit process is added after the original crushing and before grinding in a molybdenum ore beneficiation plant,forming a three-stage and two closed circuit crushing process.The newly added screening equipment adopts two SSMS43100 single-layer micro powder screens.Production practice has shown that the screening efficiency of micro powder screen can be maintained at over 90%under different operating conditions for three years,and the unit ore electricity consumption of crushing and grinding systems is reduced by 34.26%compared to the original process.