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云杉预水解硫酸盐法制备Lyocell纤维用溶解浆

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针对目前国产Lyocell纤维用溶解浆质量不高、来源不稳定等问题,以俄罗斯云杉为原料,采用预水解硫酸盐蒸煮工艺制备了高品质Lyocell纤维用溶解浆粕.考察了预水解、硫酸盐蒸煮、二氧化氯、过氧化氢漂白及酸处理等工艺对溶解浆粕关键技术指标(如α-纤维素含量、聚合度、白度、灰分以及金属离子含量)的影响.试验结果显示,保温时间 90 min、温度 150℃、固液比 1∶4为最佳预水解条件,碱用量 24%、硫化度 30%、保温时间 180 min为最佳蒸煮条件.在最佳预水解和蒸煮条件下制备的浆料经过二氧化氯质量分数 1.5%漂白、冷碱质量分数 12%抽提、过氧化氢质量分数 5%漂白和乙酸质量分数6%处理后,所得浆粕的α-纤维素含量为96%,白度为85%,聚合度为 647,灰分为 0.06%,铁离子含量为 6 mg/kg,铜离子含量为 3 mg/kg.偏光显微镜观察显示,该浆料在 90℃的N-甲基吗啉-N-氧化物(含水率为 13.3%)中 30s即可完全溶解.
Spruce pre-hydrolyzed sulfate method for the preparation of Lyocell fiber dissolving pulp
In order to solve the problem of low quality and unstable source of dissolving pulp for domestic lyocell fiber,Russian spruce was used as raw material and high-quality dissolving pulp was prepared for lyocell fiber by pre-hydrolyzed sulfate cooking process.The effects of pre-hydrolysis,sulfate cooking,chlorine dioxide-hydrogen peroxide bleaching and acid treatment on the key technical indexes of dissolved pulp,such as α-cellulose content,polymerization,whiteness,ash content and metal ion content,were investigated.The experimental results show that the holding time of 90 min,the temperature of 150℃and the solid-liquid ratio of 1∶4 were the optimal prehydrolysis conditions,and the alkali content of 24%,the degree of vulcanization of 30%and the holding time of 180 min were the optimal cooking conditions.The slurry prepared under the optimal prehydrolysis and cooking conditions was treated with 1.5%chlorine dioxide bleaching,12%cold alkali extraction,5%hydrogen peroxide bleaching and 6%acetic acid,and the resulting pulp had a α-cellulose content,a whiteness of 85%,a polymerization degree of 647,an ash content of 0.06%,an iron ion content of 6 mg/kg,and a copper ion content of 3 mg/kg.Polarizing microscopy showed that the slurry could be completely dissolved in NMMO(moisture content of 13.3%)at 90℃for 30 s.

Lyocell dissolving pulppre-hydrolyzed sulfate pulpingchlorine dioxide bleachingRussian sprucecold alkali extraction

张兴、李军荣、钱丽颖、何北海、徐纪刚

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华南理工大学 轻工科学与工程学院,广东 广州 510640

中国纺织科学研究院有限公司 生物源纤维制造技术国家重点实验室,北京 100025

Lyocell溶解浆 预水解硫酸盐法制浆 二氧化氯漂白 俄罗斯云杉 冷碱抽提

生物源纤维制造技术国家重点实验室开放课题

SKL202206

2024

毛纺科技
中国纺织信息中心 北京毛纺织科学研究所

毛纺科技

北大核心
影响因子:0.3
ISSN:1003-1456
年,卷(期):2024.52(9)
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