首页|基于ANSYS-Workbench的破碎齿热偶分析及应用

基于ANSYS-Workbench的破碎齿热偶分析及应用

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针对分级破碎设备破碎辊总成热装配过程中存在的齿环抱死、装配精度低等问题,采用Ansys-Workbench模拟分析热容量与温度的影响,结合应力应变数据对加热温度、加热速度、环境温度、恒温时间等因素进行了性能影响分析.研究发现,最大应力受相对温差和最终加热温度的共同制约,相对温差较大时最大应力较高.此外,破碎齿尖与内孔处的温度差异影响了其均匀受热.提出了改进热装配条件的建议,改进后的热装配工艺有效提高了装配质量,破碎辊在后期应用中也未发生窜轴现象.此研究为提升破碎辊总成的配合尺寸与装配工艺设计给出了指导方向,有助于降低安全风险,提高破碎设备运转可靠性.
Thermocouple analysis and application of crushing teeth based on ANSYS-Workbench
Aiming at problems such as tooth ring seizure and low assembly precision during the thermal assembly of crushing roller components in sizing crushers,Ansys-Workbench simulation was used to analyze the influence of heat capacity and temperature.Performance analysis was conducted by combining stress-strain data to examine the effects of heating temperature,heating speed,ambient temperature,and holding time.The research found that the maximum stress is jointly governed by the relative temperature difference and the final heating temperature,with larger relative temperature differences leading to higher maximum stress.Additionally,the temperature gradient between the tooth tips and the inner bore affects the uniformity of heat distribution.The authors proposed improvements to the thermal assembly conditions,and the revised process effectively enhanced assembly quality,preventing axial displacement during subsequent operation.This study provides guidance for improving the fit precision and assembly process of crushing roller components,helping to reduce safety risks and improve the operational reliability of crushing equipment.

double tooth roller crushersizier crushingheating temperaturethermal stressheat flux

刘文统、刘建军、刘振、张烨博、周莉

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国家能源集团宁夏煤业有限责任公司洗选中心,宁夏 石嘴山 753000

泰伯克(天津)机械设备有限公司,天津 301712

双齿辊破碎机 分级破碎 加热温度 热应力 热通量

2024

煤炭加工与综合利用
中国煤炭加工利用协会

煤炭加工与综合利用

影响因子:0.496
ISSN:1005-8397
年,卷(期):2024.(12)