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卧式四轴搅拌磨机搅拌器的仿真试验研究

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目前,国内外对于搅拌磨的研究仍停留在单轴搅拌磨上,存在尺寸小、产量低的缺点.因此,对卧式四轴搅拌磨机搅拌器进行研究,从而提高产量和研磨效率.在实际研磨过程中,搅拌磨机内部介质的运动状态难以直接分析,该文采用EDEM离散元模拟软件对搅拌磨机内介质碰撞特征进行研究,得到搅拌器正转、对角反转对搅拌磨机内介质运动速度、介质间碰撞次数的影响;搅拌器正转与错位相转对搅拌磨机内介质运动速度、介质间碰撞次数、平均碰撞能的影响.结果表明,正转的介质速度要比对角反转的介质速度大,但是对角反转的介质运动更加激烈,碰撞次数多;错位相转的介质速度都大于正转的介质速度,其介质总碰撞能都大于正转的介质总碰撞能.这两组仿真结果揭示了不同转动模式对研磨介质运动特性的影响,深化了对研磨过程的理解,并为后续设备优化和工艺创新提供了理论支持.
Simulation Experimental Research on the Agitator of a Horizontal Four Axis Stirring Mill
At present,the research on stirring mill at home and abroad is still stuck in the single-shaft stirring mill,which has the shortcomings of small size and low output.Therefore,the horizontal four-shaft stirred mill agitator was studied to improve the output and grinding efficiency.In the actual grinding process,it is difficult to directly analyze the movement state of the medium inside the stirred mill,so the collision characteristics of the medium in the stirred mill are studied by using EDEM discrete element simulation software,and the effects of forward rotation and diagonal reversal of the stirred mill on the movement speed of the medium in the stirred mill and the number of collisions between the media are obtained.The influence of forward rotation and dislocation phase rotation of agitator on the movement speed of the medium,the number of collisions between the media,and the average collision energy in the stirred mill.The results show that the velocity of the forward rotation medium is larger than that of the diagonally reversed medium,but the move-ment of the diagonally reversed medium is more intense and the number of collisions is more.The velocity of the medium of the dislocation phase rotation is greater than the velocity of the medium of the forward rotation,and the total collision energy of the medium is greater than the total collision energy of the medium of the forward rotation.These two sets of simulation results reveal the influence of different rotation modes on the motion characteristics of the grinding medium,deepen the understanding of the grinding process,and provide theoretical support for subsequent equipment optimization and process innovation.

EDEMhorizontal four axis stirring millnumber of collisionstotal collision energy

黄伟、路荣飞、孙明迪、顾佳豪、杨小兰

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南京工程学院 机械工程学院,江苏 南京 211167

EDEM 卧式四轴搅拌磨 碰撞次数 总碰撞能

2025

农机使用与维修
农业部农机维修研究所

农机使用与维修

影响因子:0.105
ISSN:1002-2538
年,卷(期):2025.(1)