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某船用重油柴油机排气门锥面烧蚀故障分析

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气门是发动机的关键零部件,气门材料的选择对发动机的可靠性具有重大影响.某船用重油发动机在运行约2500h后出现排气门锥面烧蚀的故障.分析发现,排气门中的镍基材料在含硫超标的重油燃料腐蚀下性能下降,导致了锥面烧蚀.针对这一故障情况,采取优化排气门锥面材料,并在锥面上进行堆焊处理的改进方案.对优化后的气门进行试验验证,结果表明优化后的气门在耐腐蚀性和耐磨性方面表现优秀.
Analysis of Cylinder Exhaust Valve Cone Ablation Failure of a Marine Heavy Oil Diesel Engine
Valves are key components of engines,and the choice of their materials has a significant impact on the reliability of the en-gine.A marine heavy oil engine experienced a failure of ablation on the conical surface of the exhaust valve after approximately 2,500 hours of operation.After analysis,it was found that the performance of the nickel-based material in the exhaust valve decreased under the corrosion of sulfur-rich heavy oil fuel,resulting in ablation of the conical surface.In response to this failure,the material of the conical surface of the exhaust valve was optimized,and a surfacing treatment was carried out on the conical surface.The optimized valve was tested and verified,and the results showed that the optimized valve performed well in terms of corrosion resistance and wear resistance.

MDOexhaust valveerosion

李成艳、乔芳、徐得石、王润、徐志昌

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内燃机可靠性国家重点实验室,山东潍坊,261061

潍柴动力股份有限公司,山东潍坊,261061

重油 排气门 烧蚀

2024

内燃机
中国内燃机学会

内燃机

影响因子:0.234
ISSN:1000-6494
年,卷(期):2024.40(1)
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