内燃机2024,Vol.40Issue(5) :61-66.DOI:10.20082/j.cnki.nrj.2024.05.010

某型喷油泵凸轮滚轮异常磨损故障分析

Fault Analysis of Abnormal Wear of Cam and Roller in a Certain Type of Injection Pump

田梦江 徐伟 王春文 杨清 万峻宏 游孟平 秦仕雄
内燃机2024,Vol.40Issue(5) :61-66.DOI:10.20082/j.cnki.nrj.2024.05.010

某型喷油泵凸轮滚轮异常磨损故障分析

Fault Analysis of Abnormal Wear of Cam and Roller in a Certain Type of Injection Pump

田梦江 1徐伟 2王春文 2杨清 2万峻宏 2游孟平 2秦仕雄2
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作者信息

  • 1. 重庆红江机械有限责任公司,重庆,402162;船舶绿色发动机燃料系统重庆市重点实验室,重庆,402162
  • 2. 重庆红江机械有限责任公司,重庆,402162
  • 折叠

摘要

针对某型喷油泵在使用过程中出现的凸轮滚轮异常磨损问题,从设计、原材料、热处理、机械加工、装配以及维保等多个维度构建了故障树,逐项进行分析排查.分析结果显示,导致凸轮滚轮异常磨损的直接原因是滑油供给不足及润滑效果不佳,而其根本原因在于操作不当.提出了规范操作流程,在喷油泵上增设滑油加注警示牌等改进措施.通过试验进行了验证.本文提出的针对喷油泵凸轮滚轮异常磨损故障的体系化分析方法,为类似问题的解决提供了借鉴.

Abstract

This article addresses the issue of abnormal wear of cam rollers in a certain type of fuel injection pump during use.It con-structs a fault tree from multiple dimensions,including design,raw materials,heat treatment,mechanical processing,assembly,and external factors,and conducts a step-by-step analysis and troubleshooting.The analysis results show that the direct cause of abnormal wear of the cam roller is insufficient oil supply and poor lubrication effect,while the root cause lies in improper operation.By standard-izing the operation process,adding a warning sign for oil filling on the fuel injection pump,and then conducting a test verification,not only confirmed the accuracy of the problem analysis,but also verified the effectiveness of the improvement measures.The systematic a-nalysis method proposed in this article for the abnormal wear of the cam roller of the fuel injection pump provides a reference for solving similar problems.

关键词

柴油机/喷油泵/凸轮/滚轮/异常磨损

Key words

diesel engine/injection pump/cam/roll/abnormal wear

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基金项目

国家重点研发计划项目(2022YFB4300705-06)

出版年

2024
内燃机
中国内燃机学会

内燃机

影响因子:0.234
ISSN:1000-6494
参考文献量5
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