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某柴油机主轴瓦化瓦故障分析

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针对某Ⅴ型 12 缸柴油机主轴瓦的化瓦故障,通过轴瓦接触压力、油膜厚度以及轴心轨迹的仿真计算,并结合发火顺序与曲轴结构特点,确定了在高转速工况下,旋转惯性力是导致第四主轴下瓦受力较大且持续时间较长的根本原因。为了改善这一状况,采取了提高曲轴平衡率的措施,从而有效减轻了第四档主轴瓦的受力情况,并提高了最小油膜厚度,降低了因混合摩擦产生而导致化瓦的风险。经过试验验证,表明所采取的改进方案效果良好。
Analysis of the Main Bearing Failure in a Diesel Engine
Based on the simulation of bearing contact pressure,oilfilm thickness,pin orbital path,and combining the firing order,crankshaft structure,it has been confirmed that the rotational inertia force of high speed is the root cause of the high and long duration force of the fourth main bearing for the failure of main bearing in a 12Ⅴ diesel engine.By increasing the balancing rate of crankshaft,the load and minimum oilfilm thickness of the fourth main bearing is improved,and reducing the risk of mixing friction and failure of bearing.The test proved that the improvement of balancing rate is effective.

diesel enginemain bearingbalancing rate of crankshaft

焦明裕、李成艳、孙久洋、侯斌、路海龙

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内燃机与动力系统全国重点实验室,山东 潍坊,261061

潍柴动力股份有限公司,山东 潍坊,261061

柴油机 主轴瓦 曲轴平衡率

2024

内燃机
中国内燃机学会

内燃机

影响因子:0.234
ISSN:1000-6494
年,卷(期):2024.40(6)