首页|发动机冷却液温度传感器扭矩不达标故障研究及优化

发动机冷却液温度传感器扭矩不达标故障研究及优化

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某型号发动机冷却液温度传感器的密封方式采用复合材质垫片密封,基于扭矩-转角法进行拧紧,目标力矩设计为 22N·m,监控转角限制为68°,在发动机装配线试生产时出现批量拧紧力矩不达标故障,拧紧曲线显示,传感器在监控转角内拧紧力矩达不到目标力矩,导致拧紧机报警.经过扭矩试验和面压试验研究,找到故障原因是垫片摩擦系数过低或拧紧力矩过大.提出三个优化方案:优化复合垫片、更改铝垫片和降低安装力矩,通过验证三个方案均可有效解决基于扭矩-转角法传感器拧紧力矩不达标的故障.
Research and Optimization of Engine Coolant Temperature Sensor Torque Substandard Fault
The sealing mode of the coolant temperature sensor of a certain type of engine is sealed by compos-ite gasket and tightened based on the torque-angle method.The target torque is designed to be 22N·m and the monitoring Angle is limited to 68°.During the trial production of the engine assembly line,the batch tightening torque fails to meet the standard.,the tightening curve shows that the tightening torque of the sensor in the mo-nitoring Angle cannot reach the target torque,resulting in the tightening machine alarm.After torque test and surface pressure test,it is found that the cause of failure is too low friction coefficient of gasket or too large tightening torque.Three optimization schemes are proposed:optimizing the composite gasket,changing to the a-luminum gasket and reducing the installation torque.Through verification,the three schemes can effectively solve the fault of the sensor tightening torque is not up to the standard based on torque-angle method.

Composite gasketTorque-angle methodFriction coefficient

王雅南、单龙江、马金强

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宁波吉利罗佑发动机零部件有限公司,浙江宁波 315336

复合垫片 扭矩-转角法 摩擦系数

2024

内燃机与配件
石家庄金刚内燃机零部件集团有限公司

内燃机与配件

影响因子:0.095
ISSN:1674-957X
年,卷(期):2024.(6)
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