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某船用柴油机气马达传动轴断裂失效分析

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某项目开发过程中,气动马达的传动轴起动约 25~30 次时发生早期断裂故障.通过对使用工况、结构特点、硬度分析、金相分析等方面,分析了该气马达传动轴断裂失效的原因.分析结果表明:该传动轴的断裂模式为多源性疲劳断裂.主要原因为异常冲击造成的传动轴花键根部产生初始裂纹,伴随着花键轴不合理的结构设计,不合理的热处理工艺等因素,导致裂纹逐步扩展,最终发展为断裂失效.
Fracture Failure Analysis of Gas Motor Transmission Shaft in a Marine Diesel Engine
During the development of a project,the transmission shaft of an air motor is broken when it starts the engine for 25-30 times.The fracture analysis of the gas motor transmission shaft is applied on several as-pects,such as use conditions,the structure,hardness,and metallographic analysis.The results of analysis show the transmission shaft failure mode is Multi-Source Fatigue Fracture.The main reason is a crack is appeared on the tooth root of spline shaft because of an abnormal shock.The crack is extending into a breakage,because of the incorrect design structure of spline shaft and the incorrect heat treatment process.

Marine diesel engineTransmission shaftGas motorFailure mode analysis

辛志、刘云辉、刘英超、李晖、张冬生

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潍柴动力股份有限公司,山东 潍坊 261041

船用柴油机 传动轴 气动马达 失效分析

2024

内燃机与配件
石家庄金刚内燃机零部件集团有限公司

内燃机与配件

影响因子:0.095
ISSN:1674-957X
年,卷(期):2024.(7)
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