首页|汽车前端框架力学性能评估及结构优化

汽车前端框架力学性能评估及结构优化

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为满足汽车部件轻量化与安全性需求,以某款前端框架为研究对象,综合采取新材料替换与结构优化途径对其进行优化设计.提出一种长玻纤增强聚丙烯材质的全塑前端框架,利用有限元分析技术(CAE)评估前端框架模型刚度、强度和模态力学性能,基于企业判定标准找出整体结构的刚度薄弱处,从锁扣区加强筋形状及壁厚尺寸优化维度提升前端框架整体刚度指标.结果表明,锁扣区X向、Z向刚度分别提高20.4%、42.1%,优化修整后的模型可通过注塑工艺制造出实体产品.本文提供的CAE性能评估及优化方法可有效提升产品开发效率.
Mechanical Performance Evaluation and Structural Optimization of Automobile Front-end Frame
new material replacement and structural optimization are adopted to optimize the design of a front-end framework in order to meet the requirement of lightweight and safety of automotive components.The plastic front-end frame made of long glass fiber reinforced polypropylene material is proposed.Mechanical properties of front-end frame such as stiffness,strength and Modal are evaluated with Computer Analysis Engineering(CAE)and stiffness weakness of overall structure is identified with corporate standard.The stiffness indicator of the front-end frame is enhanced by means of optimizing reinforcing rib shape and wall thickness of the locking zone.The result shows that the stiffness along X and Z direction of the locking zone increases by 20.4%o and 42.1%re-spectively.The optimized model can be manufactured into solid product through injection molding process.The CAE performance evaluation and optimization method provided in this article can be applied to improve the effi-ciency of product development.

Automobile front-end frameMechanical performanceShape optimizationDimension optimization

林煌旭、张存锋、张迎春、段瑞、张学昌

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浙大宁波理工学院机电与能源工程学院,浙江宁波 315100

宁波华众塑料制品有限公司,浙江宁波 315722

汽车前端框架 力学性能 形状优化 尺寸优化

2024

内燃机与配件
石家庄金刚内燃机零部件集团有限公司

内燃机与配件

影响因子:0.095
ISSN:1674-957X
年,卷(期):2024.(9)
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