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工程机械变速箱齿轮断齿失效分析

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工程机械变速箱是工程机械中重要的传动装置之一,其齿轮断齿失效是影响其可靠性和使用寿命的主要问题之一.本文主要研究工程机械变速箱齿轮断齿失效的原因分析和有效解决策略.首先介绍了工程机械变速箱的基本原理和结构及在工程机械中的重要作用.接着,对工程变速箱齿轮断齿失效的原因进行深入分析,包括材料质量、制造工艺、润滑状态和运行条件等方面的影响.在第三部分中,探讨了工程变速箱齿轮断齿失效的分析方法,涵盖了实验测试、数值模拟和故障诊断等技术手段.最后,提出了有效解决工程机械变速箱齿轮断齿失效的策略,强调了预防性维护和定期检查的重要性,并结合实际案例分析了策略的有效性.本研究的创新之处在于对工程机械变速箱齿轮断齿失效进行了系统性的原因分析,并提出了全面而实用的解决策略,旨在帮助工程机械行业有效提高设备可靠性和延长使用寿命,从而减少维修成本和生产停工带来的损失.
Failure Analysis of Gear Broken Teeth in Construction Machinery Transmission
The gearbox of construction machinery is one of the important transmission devices in construction ma-chinery,and the failure of its gear teeth is one of the main problems affecting its reliability and service life.This article mainly studies the cause analysis and effective solution strategies of gear breakage failure in engineering machinery gear-boxes.Firstly,the basic principle and structure of construction machinery gearboxes were introduced,including their im-portant role in construction machinery.Subsequently,an in-depth analysis was conducted on the causes of tooth breakage and failure in engineering gearbox gears,including the effects of material quality,manufacturing process,lubrication sta-tus,and operating conditions.In the third part,the analysis method of gear tooth breakage failure in engineering gearbox was explored,covering technical means such as experimental testing,numerical simulation,and fault diagnosis.Finally,an eective strategy was proposed to solve the problem of gear breakage failure in engineering machinery gearboxes,em-phasizing the importance of preventive maintenance and regular inspections,and analyzing the effectiveness of the strategy through practical cases.The innovation of this study lies in a systematic analysis of the causes of gear breakage failure in construction machinery gearboxes,and proposing comprehensive and practical solutions.The aim is to help the construc-tion machinery industry effectively improve equipment reliability and extend service life,thereby reducing maintenance costs and losses caused by production downtime.

Construction machineryTransmissionGear breakageFailure

辛保娟、曹海兰

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西安交通工程学院 机械与电气工程学院,陕西 西安 710300

工程机械 变速箱 齿轮断齿 失效

2024

内燃机与配件
石家庄金刚内燃机零部件集团有限公司

内燃机与配件

影响因子:0.095
ISSN:1674-957X
年,卷(期):2024.(19)