首页|基于侧柱碰的铝合金与钢制电池包对比研究

基于侧柱碰的铝合金与钢制电池包对比研究

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为了降低造车成本,拟将电车的铝合金电池包换成钢制电池包,但通过整车侧柱碰工况仿真分析发现:由于钢制电池包质量的增加,在该工况下,车辆侧围变形严重且电池包的外壳变形过大,导致车辆存在热失控风险.为了提高车辆的耐撞性和底部电池包的安全性,选取门槛梁厚度为优化参数,基于正交试验法,对车辆进行仿真分析,以找出最优方案.然后从多角度对比分析钢制电池包与铝合金电池包,阐述各自的优势,为后续车企针对不同车型选取不同材质的电池包提供了依据.
Comparative Study of Aluminum Alloy and Steel Battery Packs Based on Side Cylinder Collision
In order to reduce the cost of the vehicle,the aluminium battery pack of the tram was considered to be replaced by a steel battery pack,but the simulation analysis of the whole vehicle side pillar collision condition found that:due to the increase in the mass of the steel battery pack,the vehicle side surround deformation is serious and the shell of the battery pack is deformed too much in this condition,so the vehicle has thermal runaway risk.In order to improve the crashworthiness of the vehicle and the safety of the battery pack at the bottom,the thickness of the threshold beam was selected as the optimisation parameter and the vehicle was simulated and analysed based on the orthogonal test method in order to find the optimal solution.The steel and aluminium battery packs are then compared and analysed from multiple angles to illustrate the advantages of each,providing a basis for subsequent vehicle manufacturers to select different materials for different models of battery packs.

side cylinder collisionbattery packorthogonal experimental designsimulation and test

易超、陈涛、贾丽刚、覃振尧

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湖南湖大艾盛汽车技术开发有限公司,湖南长沙 410205

湖南大学汽车车身先进设计制造国家重点实验室,湖南长沙 410082

上汽通用五菱汽车股份有限公司,广西柳州 545007

侧柱碰 电池包 正交试验设计 仿真与试验

&&湖南省智能线控底盘工程技术研究中心项目&&广西新能源汽车实验室专项

kq21020082022TP2006桂科AA220681082023AA05005

2024

汽车零部件
中国科学技术信息研究所 中国汽车零部件工业公司

汽车零部件

影响因子:0.121
ISSN:1674-1986
年,卷(期):2024.(1)