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乘用车铝合金防撞梁设计

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以某乘用车铝合金前防撞梁总成为例,在保证重量相近的前提下,对不同截面的主梁和吸能盒进行分析得到单件结构的性能;根据单件结构的性能组合成 6 组不同的前防撞梁总成,并对其进行CAE分析得到最优的结构组合.结果表明:"目"字形截面主梁的结构最优;"八边形加筋"截面吸能盒的结构最优.三点弯曲工况下,"目"字形截面主梁+"八边形加筋"截面吸能盒的组合方式最优;压溃工况下,吸能值最优组合为"目"字形截面主梁+"八边形加筋"截面吸能盒,支反力最优组合为"日"字形截面主梁+"十"字形截面吸能盒.
Design of Aluminum Alloy Anti-Collision Beam for Passenger Cars
Taking the aluminum alloy front anti-collision beam assembly of a certain passenger car as an example,under the premise of ensuring similar weight,CAE analysis was conducted on the main beams and energy absorption boxes of different sections to obtain the performance of the single piece structure,and conduct CAE analysis on the assemblies of 6 different combinations to obtain the optimal structural combination.The result shows that the structure of the"目"shaped section main beam is optimal,and the structure of the"octagon with stiffener"section energy absorption box is optimal.Under the three-point bending condition of the assembly,the combination of the"目"shaped section main beam and the"octagonal with stiffener"section energy absorption box is optimal.Under the condition of flat compression of the assembly,the combination of"目"shaped section main beam and"octagonal with stiffener"section energy absorption box has the optimal energy absorption value,and the combination of"日"shaped section main beam and"十"shaped section energy absorption box has the optimal support reaction force.

aluminum alloy anti-collision beam assemblystructure designsupport reaction forceenergy absorption value

李浩、王科

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南京星乔威泰克汽车零部件有限公司,江苏南京 210000

北京理想汽车有限公司常州分公司,江苏常州 213000

铝合金防撞梁总成 结构设计 支反力 吸能值

2024

汽车零部件
中国科学技术信息研究所 中国汽车零部件工业公司

汽车零部件

影响因子:0.121
ISSN:1674-1986
年,卷(期):2024.(5)
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